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Fronius TransPocket 1500 RC HD - User Manual

Fronius TransPocket 1500 RC HD
78 pages
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TransPocket 1500 RC HD
Instructions de service
Liste de pièces de rechange
Source de courant-à fil chaud
Bedienungsanleitung
Ersatzteilliste
Heißdraht-Stromquelle
Operating Instructions
Spare Parts List
Hot wire-Power source
/ Battery Charging Systems / Welding Technology / Solar Electronics
DEENFR
42,0410,0913 003-28032012

Table of Contents

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Do you have a question about the Fronius TransPocket 1500 RC HD and is the answer not in the manual?

Summary

Introduction

Welcome and Manual Guidance

Welcome note and guidance on using the manual.

Safety Rules

Hazard Levels

Defines Danger, Warning, and Caution levels for risks.

Operational Notes

Includes notes on welding results and important hints.

General Safety Remarks

Equipment safety compliance and user responsibilities.

Operational Guidelines

Intended Use Only

Machine must only be used for pre-heating welding wires in TIG hot-wire welding.

Ambient Conditions

Specifies operating temperature, humidity, and air quality requirements.

User Responsibilities

Owner;Operator Obligations

Owner must ensure personnel are qualified and trained.

Personnel Obligations

Personnel must adhere to safety rules and manual instructions.

Personal Protection

Lists hazards and required protective measures for users.

Hazard Identification

Personal Protection Measures

Recommends ear protection and keeping others away from the welding area.

Noxious Gases and Vapors

Welding fumes are harmful and may cause health issues.

Flying Sparks Hazards

Flying sparks can cause fires and explosions; avoid combustible materials.

Electrical and Fire Safety

Flying Sparks Safety

Sparks can enter surrounding areas; avoid welding in potentially explosive locations.

Mains and Welding Current Hazards

Electric shock is fatal; do not touch live parts.

Electrical Safety and Interference

Mains and Welding Current Safety

Ensures proper grounding and using PE conductor outlets.

Vagrant Welding Currents

Ignored instructions can cause fires, overheating, and damage.

EMC Precautions

Owner must prevent electromagnetic interference affecting equipment and health.

Electromagnetic Interference Control

EMC Mitigation Measures

Lists ancillary measures like mains supply filtering and cable arrangement.

Particular Danger Spots

Keep clear of moving parts like fans, rollers, and wire-spools.

Operational Hazards

Danger Spots Overview

Allow hot components to cool; observe fire/explosion regulations.

Shielding Gas Cylinder Safety

Cylinders contain pressurized gas, can explode if damaged; handle with care.

Installation and Operation Safety

Installation Location Safety

Machine must be placed firmly on an even floor; observe fire/explosion rules.

Normal Operation Safety

Operate only with fully functional protective features; never bypass them.

Preventive and Corrective Maintenance

Use original spare parts and avoid unauthorized modifications.

Maintenance and Compliance

Maintenance Procedures

Ordering spare parts requires exact designation and serial number.

Safety Inspection Requirements

Obligation for safety inspection every 12 months; calibration recommended.

Safety Markings Explained

Explains CE and CSA marks of conformity.

Copyright Information

Copyright information for the manual.

General Remarks

Principle of Operation

Explains the resonance inverter principle used in the power source.

Machine Concept

Design and Features

Describes the robust construction and portability of the machine.

Intended Application

Machine is for pre-heating welding wires in TIG hot-wire welding with constant output voltage.

Area of Utilisation

TIG Hot-Wire Welding Application

Illustrates an example application with a robot and other equipment.

Description of Controls

Safety Warnings

Warning about operating incorrectly before reading manual.

Control Panel and Connections

Identifies front panel controls and connection sockets.

Putting the Power Source into Service

Service Safety Precautions

Warning about risks during installation and pre-service checks.

Intended Use Reinforcement

Reinforces that the source is only for pre-heating welding wires in TIG hot-wire welding.

Machine Setup Regulations

Details IP23 protection and placement requirements for ventilation.

Mains Connection Safety

Warning about voltage, plugs, leads, and fuse protection.

Operating the Power Source

Operating Safety

Warning about incorrect operation and pre-use checks.

Connecting the Wire Pre-heating Unit

Instructions for connecting the pre-heating unit cables.

Manual Current Setting

How to set output current using the adjusting dial.

External Analogue Signal Control

Setting Output Amperage via Analogue Signal

How to set output current using an external analogue signal.

Care and Maintenance

Maintenance Safety

Warning about electric shock before maintenance; unplugging required.

Maintenance Procedures

Regular cleaning, safety inspections, and checking components.

Resistor R11 Adjustment

Details on removing/soldering resistor R11 for analogue signal function.

Generator-Powered Operation

Generator Operation Safety

Machine suitability for generators and voltage tolerance.

Technical Data

Technical Data Safety

Warning about mains plugs, leads, and fuse protection.

Equipment Specifications

Lists specifications like mains voltage, current, power, and cooling.

Troubleshooting

Troubleshooting Safety

Warning about electric shock during troubleshooting; unplugging required.

Power Source Issues

Lists common issues like "No output current" and their causes/remedies.

Troubleshooting Continued

Power Source Faults

Addresses issues like tripped fuses and loud bangs with causes/remedies.

Circuit Diagram

Electrical Schematic

Provides the detailed electrical schematic of the power source.

Summary

Introduction

Welcome and Manual Guidance

Welcome note and guidance on using the manual.

Safety Rules

Hazard Levels

Defines Danger, Warning, and Caution levels for risks.

Operational Notes

Includes notes on welding results and important hints.

General Safety Remarks

Equipment safety compliance and user responsibilities.

Operational Guidelines

Intended Use Only

Machine must only be used for pre-heating welding wires in TIG hot-wire welding.

Ambient Conditions

Specifies operating temperature, humidity, and air quality requirements.

User Responsibilities

Owner;Operator Obligations

Owner must ensure personnel are qualified and trained.

Personnel Obligations

Personnel must adhere to safety rules and manual instructions.

Personal Protection

Lists hazards and required protective measures for users.

Hazard Identification

Personal Protection Measures

Recommends ear protection and keeping others away from the welding area.

Noxious Gases and Vapors

Welding fumes are harmful and may cause health issues.

Flying Sparks Hazards

Flying sparks can cause fires and explosions; avoid combustible materials.

Electrical and Fire Safety

Flying Sparks Safety

Sparks can enter surrounding areas; avoid welding in potentially explosive locations.

Mains and Welding Current Hazards

Electric shock is fatal; do not touch live parts.

Electrical Safety and Interference

Mains and Welding Current Safety

Ensures proper grounding and using PE conductor outlets.

Vagrant Welding Currents

Ignored instructions can cause fires, overheating, and damage.

EMC Precautions

Owner must prevent electromagnetic interference affecting equipment and health.

Electromagnetic Interference Control

EMC Mitigation Measures

Lists ancillary measures like mains supply filtering and cable arrangement.

Particular Danger Spots

Keep clear of moving parts like fans, rollers, and wire-spools.

Operational Hazards

Danger Spots Overview

Allow hot components to cool; observe fire/explosion regulations.

Shielding Gas Cylinder Safety

Cylinders contain pressurized gas, can explode if damaged; handle with care.

Installation and Operation Safety

Installation Location Safety

Machine must be placed firmly on an even floor; observe fire/explosion rules.

Normal Operation Safety

Operate only with fully functional protective features; never bypass them.

Preventive and Corrective Maintenance

Use original spare parts and avoid unauthorized modifications.

Maintenance and Compliance

Maintenance Procedures

Ordering spare parts requires exact designation and serial number.

Safety Inspection Requirements

Obligation for safety inspection every 12 months; calibration recommended.

Safety Markings Explained

Explains CE and CSA marks of conformity.

Copyright Information

Copyright information for the manual.

General Remarks

Principle of Operation

Explains the resonance inverter principle used in the power source.

Machine Concept

Design and Features

Describes the robust construction and portability of the machine.

Intended Application

Machine is for pre-heating welding wires in TIG hot-wire welding with constant output voltage.

Area of Utilisation

TIG Hot-Wire Welding Application

Illustrates an example application with a robot and other equipment.

Description of Controls

Safety Warnings

Warning about operating incorrectly before reading manual.

Control Panel and Connections

Identifies front panel controls and connection sockets.

Putting the Power Source into Service

Service Safety Precautions

Warning about risks during installation and pre-service checks.

Intended Use Reinforcement

Reinforces that the source is only for pre-heating welding wires in TIG hot-wire welding.

Machine Setup Regulations

Details IP23 protection and placement requirements for ventilation.

Mains Connection Safety

Warning about voltage, plugs, leads, and fuse protection.

Operating the Power Source

Operating Safety

Warning about incorrect operation and pre-use checks.

Connecting the Wire Pre-heating Unit

Instructions for connecting the pre-heating unit cables.

Manual Current Setting

How to set output current using the adjusting dial.

External Analogue Signal Control

Setting Output Amperage via Analogue Signal

How to set output current using an external analogue signal.

Care and Maintenance

Maintenance Safety

Warning about electric shock before maintenance; unplugging required.

Maintenance Procedures

Regular cleaning, safety inspections, and checking components.

Resistor R11 Adjustment

Details on removing/soldering resistor R11 for analogue signal function.

Generator-Powered Operation

Generator Operation Safety

Machine suitability for generators and voltage tolerance.

Technical Data

Technical Data Safety

Warning about mains plugs, leads, and fuse protection.

Equipment Specifications

Lists specifications like mains voltage, current, power, and cooling.

Troubleshooting

Troubleshooting Safety

Warning about electric shock during troubleshooting; unplugging required.

Power Source Issues

Lists common issues like "No output current" and their causes/remedies.

Troubleshooting Continued

Power Source Faults

Addresses issues like tripped fuses and loud bangs with causes/remedies.

Circuit Diagram

Electrical Schematic

Provides the detailed electrical schematic of the power source.

Fronius TransPocket 1500 RC HD Specifications

General IconGeneral
BrandFronius
ModelTransPocket 1500 RC HD
CategoryInverter
LanguageEnglish

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