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Fronius
Welding System
WF 15i
Operating Instructions/Spare Parts List
Page 68
Fronius WF 15i - Page 68
68 pages
Manual
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FRONIUS INTERNATIONAL GMBH
Froniusstraße 1, A-4643 Pettenbach, Austria
E-Mail: sales@fronius.com
www.fronius.com
Under
www.fronius.com/contact
you will
find the addresses
of all Fronius Sales & Service Partners and locations
67
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
Safety Rules
7
General
7
Proper Use
7
Environmental Conditions
7
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
8
Protecting Yourself and Others
8
Danger from Toxic Gases and Vapours
9
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
10
Meandering Welding Currents
11
EMC Device Classifications
11
EMC Measures
11
EMF Measures
12
Specific Hazards
12
Requirement for the Shielding Gas
13
Danger from Shielding Gas Cylinders
13
Danger from Escaping Shielding Gas
14
Safety Measures at the Installation Location and During Transport
14
Safety Measures in Normal Operation
15
Commissioning, Maintenance and Repair
15
Safety Inspection
16
Disposal
16
Safety Symbols
16
Data Protection
16
Copyright
16
General
17
General
19
Device Concept
19
Warning Notices on the Device
19
Controls, Connections and Mechanical Components
21
Controls, Connections and Mechanical Components
23
Safety
23
Front of Wire-Feed Unit
23
Rear of Wire-Feed Unit
24
Wire-Feed Unit Side
24
Wire-Feed Unit Underside
25
Optional Control Panels
26
Safety
26
Opt/I WF POT Control Panel
26
Opt/I WF Gas Test & Wire Threading
27
Opt/I WF Standard Control Panel
29
Installation and Commissioning
33
Before Installation and Commissioning
35
Safety
35
Proper Use
35
Setup Regulations
35
Placing Wire-Feed Unit on Swivel Pin Holder
36
Safety
36
Connecting Wire-Feed Unit to Power Source
37
Safety
37
General Information
37
Connecting the Wirefeeder to the Power Source
37
Connecting the Extension Hosepack
38
Connecting the Welding Torch
40
Safety
40
Connecting MIG/MAG Welding Torches
40
Inserting/Replacing Feed Rollers
41
Safety
41
General
41
Inserting/Changing the Feed Rollers
41
Inserting the Wirespool, Inserting the Basket-Type Spool
43
Safety
43
Inserting the Wirespool
43
Inserting the Basket-Type Spool
44
Threading the Wire Electrode
46
General
46
Preparatory Work
46
Threading the Wire Electrode
47
Setting the Contact Pressure
48
Adjust the Brake
49
General
49
Adjusting the Brake
49
Design of the Brake
50
Start-Up
51
Safety
51
Prerequisites
51
General
51
Troubleshooting, Maintenance and Disposal
53
Troubleshooting
55
Safety
55
Care, Maintenance and Disposal
59
General
59
Safety
59
Every Start-Up
59
Every 6 Months
60
Disposal
60
Technical Data
61
Technical Data
63
WF 15I
63
WF 15I N.s
63
WF 25I
64
WF 30I
64
HP 70I
65
HP 95I
65
HP 120I
65
HP 70I, HP PC Cable HD
65
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