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FULTON Endura EDR-1500 - User Manual

FULTON Endura EDR-1500
92 pages
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INSTALLATION AND
OPERATION MANUAL
Endura (EDR)
Condensing Hydronic Boilers
750,000 - 2,000,000 BTU/HR
Serial/ National
Board Number
Model
Fulton Order
Owner
Site Name
Date
EDR-IOM-2019-0212

Table of Contents

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Summary

Introduction

Warnings & Cautions

Critical safety information to prevent injury or equipment damage.

Installation

Install Water Piping

Procedures and requirements for connecting the boiler to the hydronic system.

Meet Water Chemistry Requirements

Specifications for water quality to ensure system longevity and prevent damage.

Gas Supply Piping

Installation guidelines and requirements for natural gas supply to the boiler.

Venting Requirements

Standards and procedures for safe installation of exhaust and air intake venting systems.

Electrical Connections and Devices

Guidelines for making electrical connections and wiring the boiler controls.

LEAD;LAG INTEGRATED SEQUENCING WIRING

Configuring lead/lag operation for multiple boilers for efficient sequencing.

AUXILIARY SAFETY INTERLOCK FOR EXTERNAL DEVICE

Connecting external safety interlocks to the boiler control system.

EXTERNAL LOW WATER CUT OFF

Installing an auxiliary low water cut off device for added safety.

Operation

Perform Pre-Start-Up Inspection

Essential checks before initiating boiler operation to ensure safety.

Fill and Purge the System

Procedures for filling and removing air from the hydronic system.

Commission The Boiler

Step-by-step process for starting up and configuring the boiler.

Commission The Boiler: Zero Governing Gas Valve

Field commissioning steps for adjusting the gas valve for optimal combustion.

Central Heat Operation - Firing Rate Screen

Adjusting the boiler's firing rate for manual or automatic control.

Central Heat Operation - Setpoint Screen

Setting and adjusting the desired operating temperature for central heating.

Changing High Limit Setpoint and Verifying Change

Modifying and verifying high limit safety setpoints for operational safety.

Lead;Lag Integrated Sequencing

Setting up multi-boiler lead/lag operation for optimized system performance.

Perform Test of Low Water Cut Off

Testing the low water cut-off safety device to ensure proper function.

Perform Test of Limit Controls

Testing high limit and other safety controls to verify operation.

Perform Test of Low Gas Pressure Switch

Testing the low gas pressure switch for proper safety response.

Perform Test of High Gas Pressure Switch

Testing the high gas pressure switch for proper safety response.

Maintenance

Removing and Cleaning Burner Assembly

Detailed steps for disassembling, cleaning, and reassembling the burner assembly.

Verification of Ignition Gap

Checking and adjusting the gap on the ignition electrode for reliable starting.

Troubleshooting

Guide to diagnosing and resolving common boiler problems and error codes.

FULTON Endura EDR-1500 Specifications

General IconGeneral
ModelEndura EDR-1500
Dimensions68.5" H x 48" W x 72" D
Weight3900 lbs
Input BTU/hr1, 500, 000 BTU/hr
Fuel TypeNatural Gas

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