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Endura EDR-1500
FULTON Endura EDR-1500 User Manual
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INST
ALLA
TION
AND
OPERA
TION
MANUAL
Endura (EDR)
Condensing Hydronic Boilers
750,000 - 2,000,000 BTU/HR
Serial/ National
Board Number
Model
F
ulton Order
Owner
Site Name
Date
EDR-IOM-2019-0212
2
Table of Contents
Default Chapter
3
Table of Contents
3
Introduction
5
Overview
6
Warnings & Cautions
6
Disclaimers and Local Codes
6
Installation
7
Product Overview
8
Placement & Rigging
9
Clearances and Serviceability
11
Install Boiler Trim
11
Install Water Piping
12
Variable Primary Piping Arrangement
13
Primary-Secondary Piping Arrangement
16
Meet Water Chemistry Requirements
16
Prevent Oxygen Contamination
17
Eliminate System Air
18
Fill the Boiler with Water
18
Gas Supply Piping
18
Inlet Gas Pressure
19
Gas Pressure Requirements
19
Line Gas Pressure Regulation
19
Components Requiring Ventilation to the Outdoors
22
Install Condensate Drain Trap
22
Single Boiler Drain Trap
22
Multiple Boilers Sharing a Common Drain Trap
22
Install Ph Neutralization Kit
25
Venting Requirements
27
Combustion Air Intake
28
Combustion Air Supply from the Boiler Room
29
Air Piped from Outside Boiler Room
30
Air Filter
31
Exhaust Venting
31
Common Venting Layouts for Endura
34
Venting Terminations
38
Wall Thimble Installation
38
Roof Vent Termination
38
Side Wall Vent Termination
38
Removing an Existing Boiler
39
Assembly of Fulton Multi-Skid Systems
40
Electrical Connections and Devices
41
Junction Box Locations for Field Wiring
46
Electrical and Controls Options
46
Operation
49
Perform Pre-Start-Up Inspection
50
Fill and Purge the System
50
Commission the Boiler
51
System Design and Boiler Operation
51
Turndown
55
SOLA Hydronic Controller - General Operation
56
Status Summary Screen
56
Central Heat Operation Screen
56
Central Heat Operation - Setpoint Screen
58
Central Heat Configuration - Setpoint Screen
58
Central Heat Configuration - Modulation Screen
59
Changing High Limit Setpoint and Verifying Change
59
Reviewing Statistics
61
Accessing Lockout History
62
Sola Diagnostics
64
Lead/Lag Integrated Sequencing
65
Domestic Hot Water (Dhw) Temperature Sensor
69
Remote 4-20 Ma Signal for Setpoint
70
Supply Header Temperature Sensor
71
Outdoor Air Temperature Sensor
72
Stack Limit
75
Dedicated Boiler Pump
75
Motorized Isolation Valve Set up
76
Enabling Burner Fire Rate Output
77
System Pump Enable/Disable Signal
77
Perform Test of Low Water Cut off
79
Perform Test of Limit Controls
79
Perform Test of Low Gas Pressure Switch
79
Perform Test of High Gas Pressure Switch
79
General Operation of the Boiler
79
Maintenance
81
General
82
Daily Inspection Schedule
82
Weekly Maintenance Schedule
82
Monthly Maintenance Schedule
82
Procedure for Inspecting the Air Inlet Filter
83
Annual Maintenance Schedule
83
Replacing Gas Valve Internal Filter
84
Removing and Cleaning Burner Assembly
85
Verification of Ignition Gap
86
After All Repairs and Maintenance
87
Troubleshooting
90
4
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FULTON Endura EDR-1500 Specifications
General
Model
Endura EDR-1500
Dimensions
68.5" H x 48" W x 72" D
Weight
3900 lbs
Input BTU/hr
1, 500, 000 BTU/hr
Fuel Type
Natural Gas
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