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FULTON Endura EDR-750 - User Manual

FULTON Endura EDR-750
92 pages
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INSTALLATION AND
OPERATION MANUAL
Endura (EDR)
Condensing Hydronic Boilers
750,000 - 2,000,000 BTU/HR
Serial/ National
Board Number
Model
Fulton Order
Owner
Site Name
Date
EDR-IOM-2019-0212

Table of Contents

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Summary

Introduction

Warnings & Cautions

Highlights critical safety information for personnel and equipment.

Disclaimers and Local Codes

Outlines installation requirements based on national, state, local codes, and ASME standards.

Installation

Product Overview

Introduces the Endura hot water boiler, its features, certifications, and components.

Placement & Rigging

Details essential points for proper boiler placement and rigging to ensure trouble-free installation.

Clearances and Serviceability

Specifies required clearances and service access points for the boiler.

Install Water Piping

Details the installation of water piping, including isolation valves, purging, and pressure requirements.

Meet Water Chemistry Requirements

Outlines essential system water chemistry requirements for boiler longevity and warranty.

Fill the Boiler With Water

Guides the process of filling the boiler with water and purging air.

Gas Piping Installation

Provides guidelines for installing gas piping, including shutoff valves and pressure testing.

Venting Requirements

Outlines requirements for boiler venting systems, including pressure drops and materials.

Combustion Air Intake

Details requirements for combustion air intake systems to ensure proper combustion.

Electrical Connections and Devices

Covers boiler electrical connection limits and requirements.

LEAD;LAG INTEGRATED SEQUENCING WIRING

Explains integrated sequencing capabilities for cascading boilers.

Operation

Perform Pre-Start-Up Inspection

Lists critical checks before starting the boiler.

Fill and Purge the System

Provides steps for completely filling and purging the heating system.

Commission The Boiler: Zero Governing Gas Valve

Details setting up the gas valve for optimal combustion and NOx regulations.

SOLA Hydronic Controller - General Operation

Overview of navigating the SOLA controller for initial startup.

Changing High Limit Setpoint and Verifying Change

Guides adjusting and verifying high limit setpoints for safety.

Accessing Lockout History

Guides users on how to view and clear boiler lockout history.

SOLA Diagnostics

Introduces diagnostic features of the SOLA controller for troubleshooting.

Lead;Lag Integrated Sequencing

Explains configuring lead/lag sequencing for multiple boilers.

Perform Test of Low Water Cut Off

Guides testing the low water cut-off safety feature.

General Operation of the Boiler

Discusses boiler operation to minimize cycling and temperature differential.

Maintenance

General

Emphasizes following maintenance directions for continued safety and efficiency.

Daily Inspection Schedule

Lists daily inspection items for boiler operation and safety.

Annual Maintenance Schedule

Lists essential tasks for annual maintenance performed by a trained technician.

Removing and Cleaning Burner Assembly

Details the process of disassembling, inspecting, and cleaning the burner assembly.

Verification of Ignition Gap

Explains how to verify and set the ignition gap for proper burner ignition.

Troubleshooting

Provides a table guiding troubleshooting for common boiler problems.

FULTON Endura EDR-750 Specifications

General IconGeneral
BrandFULTON
ModelEndura EDR-750
CategoryBoiler
LanguageEnglish

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