FULTON Electropack Series

Questions and Answers

A
Alex ParkerAug 3, 2025
What to do if the Boiler Low Water lamp is illuminated and Audible alarm sounds in my FULTON Boiler?
- R
  rpattonAug 3, 2025
  If the FULTON Boiler's low water lamp is illuminated and the audible alarm sounds, it could be due to several reasons. First, ensure that the feedwater supply line valves are open and that the ball valve in the tank is operating correctly by removing the inspection cover on the tank. There might be an obstruction in the feedwater line to the pump, so verify that the shut-off valve below the tank is open, remove and clean the filter in the strainer, and check the non-return valve. Another possible cause is an air lock in the pump, which can be resolved by bleeding the pump at the point provided. Also, check the connections to the water level probes and ensure that each relay is pressed firmly home on its base.
E
Eric HillAug 7, 2025
What to do if Feed Water Tank Low water is indicated in my FULTON Boiler?
- C
  Cheryl OrtegaAug 7, 2025
  If the FULTON Boiler's tank indicates low water, ensure the valves in the feedwater supply line are open and that the feedwater solenoid valve is opening. Also, check that the feedwater relay is pressed firmly home on its base.
L
lbarnesAug 13, 2025
What to do if Pump Fault is indicated in my FULTON Boiler?
- E
  Erik BellAug 13, 2025
  If the FULTON Boiler indicates a pump fault, start by checking the circuit fuse and replace it if necessary. Also, verify that the thermal overload fitted to the pump motor contactor is set to the correct amperage and adjust if needed. If the fault persists after resetting the controls, it indicates a major fault that requires a competent person with electrical test equipment to correct.
G
Gary SmithAug 18, 2025
What to do if Tank Low Water is indicated in my FULTON Boiler?
- M
  Mary LeeAug 18, 2025
  If the FULTON Boiler's tank indicates low water, it could be due to insufficient water in the tank. Check that the valves in the feedwater supply line are open and that the feedwater solenoid valve is opening.
C
Charles TerryAug 23, 2025
What to do if there is an Element Fault in my FULTON Boiler?
- R
  Richard PerezAug 23, 2025
  If you are experiencing an element fault with your FULTON Boiler, the MCB may require resetting. If the fault continues, a competent person must fully check the element and the circuit.
C
cassandrajohnsonAug 28, 2025
How to fix Circuit Live indicator if it is not illuminated in my FULTON Boiler?
- R
  Robert MartinAug 28, 2025
  If the Circuit Live indicator is not illuminated on your FULTON Boiler, it could be due to a mains supply failure. Check the external circuit MCB and reset it if needed. Also, replace any blown fuses. The indicator lamp might also need replacing. Another cause could be that the door interlock microswitch is not made.

Summary

Introduction to Fulton Electropack Boilers

General Boiler Information

Provides general information on standard boiler operation and maintenance.

Product Overview

Details the compact and highly efficient Electropack electric steam boiler unit.

Technical Data Summary

Refers to Appendix A for full specification details of the boiler.

Electropack Boiler Installation Guide

General Installation Requirements

Installation must be carried out by competent personnel following safety regulations.

Pre-Installation Considerations

Considerations before delivery, including planning, access, base, services, and regulations.

Major Component Description

Details the main components of the Electropack electric steam boiler.

Boiler Connection Points

Details all service connection points at the rear of the boiler.

Water Supply and Treatment

Discusses water quality, treatment, and potential issues like scale and corrosion.

Electrical Requirements

Covers wiring diagrams, power ratings, and electrical protection requirements.

Steam Pressure Control Setup

Explains how to adjust steam pressure controls for boiler application.

Boiler Commissioning Procedure

Step-by-step procedure for commissioning the boiler by a competent person.

Steam Line Cleaning

Procedure for cleaning steam lines and pressure vessels during the first week of operation.

Electropack Boiler Operation Manual

Operator Guidance

Guidance for operators on safe and risk-free use of the steam boiler.

Controls and Indicators

Overview of control panel indicators for starting, testing, warnings, and faults.

Filling Feedwater Tank

Step-by-step instructions for filling the feedwater tank safely.

Filling the Boiler

Procedure for filling the boiler with water after the feedwater tank is filled.

Draining the Boiler

Instructions for draining the boiler, with CAUTION regarding water discharge.

Draining Feedwater Tank

Procedure for draining the feedwater tank.

Boiler Start-Up Guide

Detailed procedure for initial and subsequent boiler start-up.

Boiler Shut-Down Procedures

Procedures for short-term and long-term boiler shut-down.

Electropack Boiler Maintenance Schedule

Visual Inspection

Inspect pipework, valves, and fittings for signs of leakage.

Water Level Controls Testing

Procedures to ensure correct functioning of water level and safety controls.

Blowdown Procedures

Procedures to keep boiler, elements, and pipework free from sludge and scale.

Element Care and Protection

Essential for protecting elements and prolonging life; addresses scale and corrosion.

Boiler Internal Inspection

Examines boiler interior for scale or sludge build-up after initial operation.

Cleaning Water Level Probes

Instructions for removing and cleaning feedwater tank and boiler level probes.

Operator Tests and Checks

Recommended schedule for operator tests and checks.

Troubleshooting Common Issues

Diagnoses and resolves common problems with the boiler and feedwater pump.

Appendix A: Technical Information

Electropack and Dragon Probe Lengths

Details probe lengths for Electropack and Dragon models (1, 2, 3 Branch).

Europack & 100 kW Probe Lengths

Provides probe lengths for Europack, 100 kW, and E.F.S models.

Standard Brass Water Level Probes

Information on replacement and components of standard brass water level probes.

High Integrity Water Level Probes

Details for high integrity stainless steel water level probes and their installation.