EP18-72-IOMM-2015-7
Fulton Ltd
Page III
TABLE OF CONTENTS
SECTION 1 - INTRODUCTION
1.1 General 1
1.2 Product Overview 1
1.3 Technical Data 1
SECTION 2 - INSTALLATION
2.1 General 3
2.2 Pre-Installation 3
2.2.1 Siting 3
2.3 Major Components 4
2.3.1 Steam Safety Valves 4
2.4 Boiler Connections 6
2.5 Water Supply 8
2.6 Electrical Requirements 8
2.7 Steam Pressure Control 10
2.8 Commissioning the Boiler 11
2.9 Cleaning Steam Lines and Pressure Vessels 14
SECTION 3 - OPERATION
3.1 General 15
3.2 Controls and Indicators 15
3.3 Filling The Feedwater Tank 17
3.4 Filling The Boiler 18
3.5 Draining the Boiler 19
3.6 Draining the Feedwater Tank 20
3.7 Boiler Start-Up 20
3.7.1 Boiler Start-Up Following short term Shut-Down 20
3.8 Boiler Shut-Down 21
3.8.1 Short Term Shut-Down (hours) 21
3.8.2 Long Term Shut-Down (weeks) 21
Electrical diagrams supplied separately
SECTION 4 - MAINTENANCE
4.1 Visual Checks 23
4.2 Water Level and Low Water Safety Controls 24
4.2.1 Feedwater Pump Test 24
4.2.2 Low Water Level Checks 25
4.2.3 Evaporation Check 25
4.3 Blowdown Procedures 26
4.3.1 Main Boiler Blowdown 26
4.3.2 Water Level Gauge (Sight Glass) Blowdown 27
4.4 Element Care and Protection 28
4.4.1 Element Removal 29
4.5 Boiler Internal Inspection 30
4.5.1 Feedwater Tank Internal Inspection 30
4.6 Cleaning Water Level Probes 31
4.7 Schedule of Operator Tests and Checks 32
4.7.1 Daily 33
4.7.2 Weekly in addition 33
4.7.3 Monthly in addition 33
4.7.4 Three Monthly in addition 34
4.8.1 Troubleshooting boiler 35
4.8.2 Troubleshooting feedwater pump 36
4.8.2 Troubleshooting feedwater pump 37
APPENDIX A - TI SHEETS
EP18-72Dimensions&Specication 42
EP Probe Lengths 44
Recommended Water Conditions 46
Water Level Probes 47