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FULTON ModSync SE - User Manual

FULTON ModSync SE
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USER MANUAL
ModSync® SE
For use on Fulton Hydronic Boilers
Serial Number
Model
Fulton Order
Owner
Site Name
Date
ModSyncSE-User-Manual-211020
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FULTON ModSync SE Specifications

General IconGeneral
BrandFULTON
ModelModSync SE
CategoryController
LanguageEnglish

Summary

Introduction

ModSync Features

Outlines the key features of the ModSync® sequencing system for hydronic boilers.

Installation

Location

Specifies the recommended location for the ModSync® enclosure.

Power Supply

Details the required electrical power supply specifications for the ModSync®.

Hydronic Boiler Interface

Explains how hydronic boilers interface with the ModSync® via Modbus or other signals.

Temperature Sensor

Describes the PT100 RTD temperature sensor and its placement for hydronic loop monitoring.

Wiring

Details the physical inputs and outputs of the ModSync® SE for user customization.

Operation

Sequence of Operations

Explains the step-by-step process of how the ModSync® controls boilers based on demand.

Screen Descriptions

Provides an overview of the ModSync® interface screens and navigation.

Main Menu Screen

Introduces the main menu screen as the primary interface for accessing other functions.

System Status Screen

Displays current system parameters like temperature, setpoint, and boiler status.

Hydronic Boiler # Configuration Screens

Details how to set up individual hydronic boilers within the ModSync® system.

System Configuration Menu

Accesses various configuration settings for the ModSync® system.

System and Scaling Screen 1

Configures lead/lag rotation priority, forced rotation, and system parameters.

System and Scaling Screen 2

Covers outlet monitoring settings for boiler temperature control and scaling.

System and Scaling Screen 3

Configures running transition, warm standby, and other operational parameters.

System and Scaling Screen 4

Details cold start, low fire hold, and LMV3 secondary fuel configuration.

System and Scaling - Configuration Screen

Provides access to optional features like outdoor reset, warming, sensors, and pumps.

Hardware Configuration

Manually configures digital and analog inputs/outputs for system operation.

Alarm Configuration

Sets up alarms for boiler status, sensor errors, and communication issues.

Setback Schedule

Allows setting different temperature setpoints based on time of day and day of week.

Setpoint Configuration without Outdoor Reset

Configures loop setpoint generation modes and limits without outdoor reset.

Setpoint Configuration with Outdoor Reset

Configures loop setpoint generation based on outdoor temperature and disable settings.

Outdoor Reset Configuration

Sets up the loop setpoint curves based on occupied and unoccupied modes and outdoor temperature.

Alarm Status

Displays a text list of the last 100 alarm conditions monitored by the ModSync®.

Trending

Allows comparison and charting of loop, setpoint, and outdoor temperatures over time.

Lead; Lag Configuration 1

Configures rotation schedule and PID settings for lead/lag boiler operation.

Lead; Lag Configuration 2

Sets parameters for lag boiler start/stop delays and lead boiler start/stop deviations.

Lead; Lag Configuration 3

Configures modulation and control variable percentages for sequential boiler staging.

Lead; Lag Configuration 4

Configures PID parameters like proportional band, integral time, and derivative time for control.

Isolation Valve Configuration

Configures the operation and status of boiler isolation valves.

VFD Boiler Circulation Pump Configuration

Configures parameters for VFD boiler circulation pumps.

Constant Speed System Pumps 1

Displays status and configures parameters for constant speed system pumps.

Constant Speed System Pumps 2

Details pump off delay, auto rotate hours, and lead pump reset for system pumps.

VFD System Pumps 1

Configures VFD system pump operation based on differential pressure or temperature.

VFD System Pumps 2

Sets minimum/maximum output, off delay, and auto rotate for VFD system pumps.

VFD System Pumps 3

Configures PID parameters for VFD system pumps.

Network

Network Parameter Configuration and Address Listings

Details communication parameters and Modbus addresses for network integration.

Port 2 Wiring Diagram (Slave) RJ-11 Type Serial Port

Provides wiring diagrams and jumper configurations for serial communication ports.

Boiler Modbus Network (Port 3)

Explains Modbus communication setup for connecting to boilers via Port 3.

Honeywell SOLA Control Setup

Details Modbus communication setup for Honeywell SOLA displays.

SOLA Setting

Guides on configuring the SOLA display for Modbus communication with the ModSync®.

Siemens LMV3 Control Setup

Provides instructions for setting up Siemens LMV3 controllers for Modbus communication.

Fulton PURE Control Setup

Outlines the setup procedure for Fulton PURE Control™ systems.

Maintenance

ModSync Alarms

Lists common ModSync® alarm messages and recommended actions for troubleshooting.

Backing up the Program

Explains the process to back up the ModSync® program to prevent data loss.

Battery Replacement

Details the procedure and recommendation for replacing the ModSync® screen's backup battery.

Common Trouble Shooting Issues

Provides solutions for common issues encountered with the ModSync® system.

Parts & Specifications

Factory Default Settings

Lists the default configuration settings for various ModSync® parameters.

Customer Settings

Provides tables for recording custom settings for Lead/Lag, System, and Sensor configurations.

Specifications

Details the mechanical, environmental, electrical, and wiring specifications of the ModSync®.

Parts

Lists part numbers and descriptions for various ModSync® components and accessories.