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Funke Gerber LactoFlash User Manual

Funke Gerber LactoFlash
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FUNKE
FUNKEFUNKE
FUNKE
GERBER
GERBERGERBER
GERBER
Funke-Dr.N.Gerber Labortechnik GmbH
Ringstraße 42
12105 Berlin
C
CC
C
EC Declaration of Conformity
under the EC Machine Directive 06/42/EC
We declare that the machine referred to herein below, as put on the market,
has been designed and manufactured to the undamental safety and health
standards as defined in the EC Machine Directive. This Declaration shall
become null and void in the case of any modification made without our prior
consent.
Designation of the machine: LactoFlash
Maschinen type: Milk analyzer
Serial number: 3530-
Applicable EC Directives: EC Machine Directive as amended by 06/42/EC
Low Voltage (2006/95 EC
Electromagnetic Compatibility (2004/108/EC)
Berlin, this ______________________
Funke-Dr.N.Gerber Labortechnik GmbH
Dipl.-Ing. K. Schäfer, CEO
20 LactoFlash 31. Januar 2013
GB
Device for the Determination of Fat and SNF in Milk
LactoFlash
User and Reference Manual
Date: Januar 2013
Artikel-No: 3530
LactoFlash 31. Januar 2013 1
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Funke Gerber LactoFlash Specifications

General IconGeneral
Power Supply100-240 V AC, 50/60 Hz
Accuracy (Fat)±0.05%
CleaningAutomatic cleaning program
DisplayTouchscreen
Data OutputUSB, Ethernet
Measured ParameterFat
Sample TypeMilk and Dairy Products
Measurement RangeFat: 0-10%
Accuracy±0.04% (0% to 15%), ±0.10% (15% to 45%) Fat
Repeatability< 0.02%
Data StorageInternal memory for results
ConnectivityUSB, Ethernet
ApplicationDetermination of fat content in milk and dairy products

Summary

EC Declaration of Conformity

Initial Operation

Unpacking and Checking the Scope of Delivery

Details the items to be present after unpacking the device.

Setting up

Instructions for placing the device on a horizontal surface.

Electrical Connection of the Device

Explains power connection and voltage selection on the device.

Connecting the Power Cable

Ensures the device connects to a shockproof socket.

Connecting the Hoses

Guides on connecting the waste hose to a vessel or drain.

Printer Connection

Connects the printer cable to the device and printer.

Turning the Device on

Describes how to power on the device and its warm-up phase.

Turning the Printer on

Details powering on the printer and loading paper.

Operating the Device

Introduces the device's control buttons for operation.

Turning the Device off / on

Mentions cleaning before turning off and zero calibration after warm-up.

Zero Calibration

Explains the process and importance of zero calibration.

Operation

Operation / Measuring

Guides on selecting a product and starting a measurement process.

Operation / Rinsing

Describes the process of rinsing the measuring cells with Zero-Diluent.

Operation / Product Selection / Example

Shows how to select and configure product profiles for calibration.

Operation / Cleaning

Details the procedure for regular and intensive cleaning of the device.

Operation / Setup

Covers system status, language, pump adjustment, and date/time settings.

Calibration

Introduces calibration procedures for the LactoFlash device.

Technical Data

Connection Values

Specifies voltage, frequency, and power consumption of the device.

Resolutions

Defines the precision for measured and calculated values.

Measured Values

Lists the direct readings for Fat and SnF.

Calculated Values

Details the derived values for Protein, Lactose, and Freezing point.

Maximum Values

Lists the upper limits for various milk components.

Sample Flow Rate and Volumes

Details the rate and volume of milk samples processed.

Interfaces and Dimensions

Describes connectivity options and physical size of the device.

Weight

Indicates the net weight of the LactoFlash device.

Important Note

Error messages / Troubleshooting

Error on the first measuring cell

Addresses issues like insufficient sample quantity or leaks in the hose.

Error on the second measuring cell

Covers small sample quantities due to pump head wear or measuring cell faults.

Error on both measuring cells

Notes faults in one or both measuring cells requiring service.

Error: measurement is not usable

Relates to software failure affecting measurement reliability.

Error: sample not measureable

Indicates samples that are too "thick" or have high fat/SNF content.

Requirements for the milk samples to be examined

pH value and Air Bubbles

Specifies minimum pH and absence of foam for accurate measurement.

Sample State and Temperature

Requires liquid samples without solids and a uniform temperature range.

Sample Properties

Discusses physical properties and additives that affect results.

Procedure in the case of milk coagulations

Outlines steps to take if precipitating milk is measured.

Entrainment

Explains the interference effect of residual sample in measurement chambers.

How the LactoFlash works

Structure of the Device

Describes the physical layout and components of the LactoFlash.

Description of Measurement Cells

Explains the thermo analytical measurement cells and their sealing.

Sample suction tube

Details the correct insertion depth and removal of the sample suction tube.

Pump

Explains the pump's function, sample volume, and recommended replacement.

Replacing the pump head

Provides step-by-step instructions for replacing the pump head.

Operation (Continued)

Operation / Measuring

Details the measurement process, phases, and duration.

Operation / Rinsing

Explains the rinsing process for the measuring cells.

Operation / Product Selection / Example

Illustrates selecting product profiles and parameters for calibration.

Calibration Procedures

Covers matrix calibration, fast/precise settings, and parameter selection.

Entering the Reference Values

Guides on inputting reference milk values for calibration.

Starting B Calibration

Describes the process of performing automatic B calibration.

Performing Calibration

Details selecting products and parameters for calibration.

Profile Name Entry

Instructions for naming and saving calibration profiles.

Operation / Cleaning

Explains regular cleaning using cleaning agents like P3-topax 66.

Operation / Set up

Covers returning to menu and checking system status.

Intensive Cleaning

Details the procedure for performing intensive cleaning once a month.

Configure Parameters

Allows selection of parameters to be included in calibration.

Language Selection

Option to choose between English and German language settings.

Adjust Pump

Guides on adjusting the sample pump for accurate volume.

Measurements per Sample

Allows setting the number of measurements per sample (1-9).

Date and Time Settings

Procedures for setting the current date and time.

Calibration Details

Fundamental Calibration

Describes the factory calibration and when recalibration is needed.

Product-Specific Substance Calibration

Explains calibrating for different milk types and the role of B calibration.

B Calibration

Details the typical method for calibrating normal milk types with reference milk.

Two-Point Calibration (A / B calibration)

Explains when A/B calibration is necessary for special milk types.

Guarantee Conditions

Guarantee Period

States the duration of the guarantee period.

Guarantee Terms

Outlines conditions for replacement parts and service.

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