What causes a power supply failure on a Gardner Denver GD PILOT TS Controller and how to fix it?
A power supply failure on your Gardner Denver Controller can stem from several causes, including a power failure, voltage drop, damaged cables or wiring, or loose terminals. Check the cables and wiring, repairing them if needed. Also, check all connection terminals and plugs for secure seating and tighten if necessary.
How to fix high motor temperature M1 on Gardner Denver Controller?
A high motor temperature (M1) on your Gardner Denver Controller can occur for several reasons. It may be due to the drive motor being started too often, so limit the number of starts and stops. Insufficient cooling of the drive motor could also be a cause, so check the cooling air supply and improve it if necessary. Other potential causes include current draw being too high, a defective power supply, or a defective drive motor. Check the drive motor and replace if needed.
Why is my Gardner Denver Controller showing a discharge over pressure?
A discharge over pressure error on your Gardner Denver Controller can be due to several reasons: * Operating pressure exceeded at 1.5 bar / 21 psi. * Pressure losses in the system are too high, which needs correction. * Nominal line pressure values are too high, so check remote-load / idle switching points. * External pressure demand is too high. * The suction regulator may not be closing. * The pressure sensor B1 or B2 could be defective, causing an incorrect display. In this case, check and replace if necessary.
General| Series | GD PILOT TS |
|---|---|
| Input Voltage | 24V DC |
| Protection Class | IP54 |
| Operating Temperature | -20°C to 60°C |
| Communication Interface | Modbus RTU |
Details the scope and content of these operating instructions for compressor controllers.
Specifies the intended application of the GD PILOT TS controller with L Series compressors.
Defines actions that constitute misuse and require Gardner Denver approval.
Provides guidance on contacting Gardner Denver for assistance and spare parts, and entering representative details.
Explains the structure and purpose of alert words, hazard descriptions, and protective measures in safety notices.
Details safety symbols, their meanings, and required user behavior for hazard avoidance.
Describes how to navigate input menus and enter parameters, noting their self-explanatory nature.
Outlines the responsibilities of the compressor controller, including starting, stopping, monitoring, and data entry.
Details the process for entering access codes to enable specific functions or settings.
Provides a graphical representation of the controller's menu system, outlining available sections and functions.
Details the 'Home' screen components, status indicators, and pressure band information.
Explains the pictogram display and introduces the main menu tabs for navigation.
Introduces the 'Trends' menu for monitoring compressor performance via various charts.
Describes the 'Settings' menu for individually adjusting operating parameters and configurations.
Covers the 'Fault History' menu for reviewing alarms and the procedure for acknowledging them.
Explains how to use the 'Access Code' menu to enable special operating functions.
Guides the user through selecting the display language for the controller interface.
Details the procedure for setting the current date and time on the compressor controller.
Explains how to set temperature, pressure, and volume flow units for display.
Covers advanced settings for compressor operation, including pressure bands and I/O configuration.
Details configuration of two pressure bands for compressors with speed control (RS) and fixed speed (FS).
Explains configuration of programmable inputs and outputs for monitoring and control functions.
Enables automatic compressor operation based on programmed time schedules and pressure bands.
Sets a pre-run time for the dryer to optimize compressor start-up conditions.
Configures RS485 communication parameters for external device connectivity and monitoring.
Configures automatic restart capability and maximum allowable downtime after power interruptions.
Explains how to configure remote start/stop functionality and set start-up delays for compressors.
Details how to enable remote control of On-Load/Off-Load switching for FS compressors.
Covers emergency shutdown, normal compressor start-up, and factors inhibiting start.
Explains speed control, load management, and the two operating modes: Automatic and Continuous.
Details how to stop the compressor and monitor its operational status, warnings, and faults.
Provides a checklist for fault prevention and explains the structure of fault and warning codes.
Details faults from frequency converters and compressors, including causes and remedies.
Lists compressor warnings, frequency converter warnings, and other fault conditions with solutions.
Details enabling the maintenance level to modify parameters and access advanced features.
Lists additional trend charts like VSD Heatsink Temperature and Output Current available at maintenance level.
Covers resetting on-load hour statistics and setting the next service interval.
Explains starting, stopping, and managing data recording to an SD card.
Details the critical setup code and reference number required for correct compressor configuration.
Guides on language selection, entering codes, and initial setup for a new controller.
Describes testing the emergency stop input for VSD and controller functionality.
Introduces BLS, supported configurations, slave controllers, and basic system requirements.
Lists compatible electronic controllers and required software versions for slave units in a BLS group.
Details the procedure for enabling and disabling the Base Load Sequencing function via access code.
Lists and explains various status messages displayed for compressors within a BLS group.
Explains how to access and modify settings and view information for individual compressors in a BLS group.
Details configuration of BLS, setpoints like pressure bands, and operational behavior settings.
Lists additional trend charts available when BLS is active, such as Volume Flow (BLS).
Provides instructions for installing the RS485:3 module, slave communication setup, and wiring.
Details STD module installation, address setting, digital I/O functions, and wiring examples.
Details setting the DIP switches to configure the address for the STD compressor module.
Explains the function and connection of digital inputs for the STD module, including 'Operating' and 'Motor' inputs.
Describes the function and connection of digital outputs from the STD module for controlling compressor functions.
Provides wiring examples and connection assignments for the STD module's digital inputs and outputs.
Provides a comprehensive list and explanation of all status messages displayed by the controller.
Contains tables for recording compressor data and set values from various controller menus.
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