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GAS GAS EC 125 - 2003 User Manual

GAS GAS EC 125 - 2003
58 pages
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SERVICE MANUAL
SERVICE MANUAL

Questions and Answers:

GAS GAS EC 125 - 2003 Specifications

General IconGeneral
Year2003
ManufacturerGAS GAS
ModelEC 125
CategoryMotorcycle
Engine TypeSingle cylinder, two-stroke
Displacement124.8 cc
Bore x Stroke54 x 54.5 mm
Fuel SystemCarburetor
IgnitionCDI
Cooling SystemLiquid cooled
Transmission6-speed
Final DriveChain
Front BrakeSingle disc
Rear BrakeSingle disc
Front Tire90/90-21
Rear Tire120/90-18
Rear SuspensionMonoshock
Fuel Capacity9.5 liters
Front SuspensionMarzocchi Upside-down telescopic hydraulic fork

Summary

Foreword and Safety Notices

Foreword

Introduction to the service manual and the motorcycle.

Common Notice and Safety

Important notices for safe operation, environmental care, and respect for others.

Specifications and Component Identification

Technical Specifications

Comprehensive technical data including engine, transmission, chassis, brakes, and dimensions.

Component Location

Identifies and labels essential parts of the motorcycle using numbered diagrams.

Operation and Controls

Side Stand and Fuel System

Instructions for side stand use and details on the fuel tank and cap.

Starting the Engine

Step-by-step procedure for starting the motorcycle's engine.

Shifting Gears and Stopping

How to shift gears and properly stop the motorcycle, including safety cautions.

Maintenance and Adjustments

Engine Break-In and Spark Plug

Recommended engine break-in procedure and spark plug selection guidance.

Ignition Timing and Cooling System

Procedures for adjusting ignition timing and maintaining the cooling system.

Transmission and Air Cleaner Maintenance

Instructions for checking transmission oil and servicing the air cleaner element.

Drive Chain and Brake System Maintenance

Steps for maintaining the drive chain, brakes, fluid levels, and wear.

Steering and Wheel Maintenance

How to adjust steering, check wheel alignment, and maintain wheel components.

Front Fork Adjustment and Maintenance

Procedures for adjusting front fork settings like oil level, damping, and spring position.

Rear Suspension Adjustment and Maintenance

How to adjust rear shock absorber settings including rebound, compression, and spring preload.

Bolt Tightening and Lubrication

Critical torque specifications for bolts and key points requiring lubrication.

Performance Tuning

Carburetor Tuning

Detailed steps for tuning the carburetor based on altitude, temperature, and conditions.

Suspension Tuning Principles

Factors influencing suspension tuning, including rider weight, experience, and track conditions.

Gearing for Performance

Adjusting gearing ratios based on track conditions for optimal speed and acceleration.

Troubleshooting

Engine Problems

Diagnosing and resolving issues like engine not starting, overheating, or poor running.

Drivetrain, Clutch, and Handling Issues

Diagnosing and fixing issues with clutch, gear shifting, drivetrain noise, stability, and brakes.

Warranty Information

Warranty Regulations

Details on warranty coverage, period, purchaser obligations, and exclusions.

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