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GEA Aseptomag AV - User Manual

GEA Aseptomag AV
72 pages
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Aseptic Valves
GEA Aseptomag
®
stop valve type AV
Operating instruction (Translation from the original language)
430BAL011547EN_2
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Summary

General Information

Information on the Document

Details about the document's purpose, structure, and user information.

Symbols and Highlighting

Explanation of symbols and formatting used for important information and warnings.

Manufacturer Address

Contact information for the manufacturer, GEA Aseptomag AG.

Customer Service

Contact details for customer support and inquiries.

Safety

Intended Use

Specifies the intended applications and operational parameters for the valve.

Operators Duty of Care

Outlines the responsibilities of the operating company for safe handling and operation.

General Safety Instructions and Dangers

Provides essential safety guidelines and potential hazards associated with the valve.

Qualification of Personnel

Specifies the required training and qualifications for personnel working with the valve.

Danger Zones

Identifies specific danger zones around the valve and associated safety measures.

Description

Design of the Valve

Describes the physical components and structure of the aseptic valve.

Valve Identification

Explains how to identify specific valve components using reference numbers.

Sealing Concepts

Details the different types of valve seat seals and O-ring systems used.

Transport and Storage

Storage Conditions

Specifies the recommended conditions for storing the valve to prevent damage.

Transport

Provides guidelines and safety principles for transporting the valve.

Technical Data

Technical Data

Presents operational parameters, materials, surface finish, and sealing data.

Assembly and Installation

Safety Instructions

Essential safety precautions for the assembly and installation process.

Notes on Installation

Guidelines for correct valve installation to prevent damage and ensure function.

Welding in a Valve with Pipe Connection

Procedures and precautions for welding the valve into a pipe system.

Pneumatic Connections

Information on air requirements and establishing the compressed air supply.

Electrical Connections

Instructions for making the necessary electrical connections to the valve.

Start-up

Safety Instructions

Safety measures to be observed before and during initial commissioning.

Initial Commissioning

Steps and principles for the initial setup and verification of the valve.

Operation and Control

Safety Instructions

Key safety principles to ensure safe operation of the valve.

Cleaning

Cleaning

Procedures and recommendations for cleaning the valve, including CIP.

Sterilisation

Information on SIP sterilisation methods and operating conditions for the valve.

Passivation

Details on the passivation process, typically for pipes and tanks.

Maintenance

Safety Instructions

Crucial safety guidelines for performing maintenance and repair work.

Maintenance and Repair

General principles and procedures for maintaining and repairing the valve.

Inspections

Procedures for checking bellows, pneumatic and electrical connections.

Maintenance Intervals

Guidance on recommended maintenance periods for ensuring optimal reliability.

List of Tools

An alphabetical list of tools required for maintenance tasks.

Prior to Disassembly

Essential steps to take before starting any disassembly procedures.

Disassembling and Assembling the Valve

Detailed instructions for taking apart and reassembling the main valve components.

Disassembling and Assembling the Internal Assembly

Procedures for dismantling and reassembling the internal parts of the valve.

Removing and Installing the Shrunk-on Valve Seat Seal

Steps for removing and fitting the shrink-on type valve seat seals.

Removing and Installing the Divisible System Valve Seat Seal

Instructions for handling the divisible system valve seat seals.

Carrying out the Internal Assembly Leak Test

Procedure for performing a bubble test to check the internal assembly for leaks.

Disassembling and Assembling Actuator PA50;PA60

Detailed steps for disassembling and assembling the PA50/PA60 actuator.

Disassembling and Assembling Actuator PA80 - PA255

Detailed steps for disassembling and assembling the PA80-PA255 actuator.

Disassembling and Assembling Actuator PA80 AZ - PA180 AZ

Detailed steps for disassembling and assembling the PA80AZ-PA180AZ actuator.

Maintenance

General guidance and schedule for performing regular maintenance activities.

Checking the Feedback Unit

Procedures for setting and checking the valve's feedback unit function.

Alarms

Malfunctions and Remedies

Lists common malfunctions, their causes, and recommended remedies.

Decommissioning

Safety Instructions

Safety measures required for safely shutting down and preparing the valve.

Disposal

Guidelines for environmentally safe disposal of the valve and its components.

Appendix

Lists

Contains various lists, including abbreviations and terms used in the manual.

Abbreviations and Terms

Glossary of technical abbreviations and terms used throughout the document.

Summary

General Information

Information on the Document

Details about the document's purpose, structure, and user information.

Symbols and Highlighting

Explanation of symbols and formatting used for important information and warnings.

Manufacturer Address

Contact information for the manufacturer, GEA Aseptomag AG.

Customer Service

Contact details for customer support and inquiries.

Safety

Intended Use

Specifies the intended applications and operational parameters for the valve.

Operators Duty of Care

Outlines the responsibilities of the operating company for safe handling and operation.

General Safety Instructions and Dangers

Provides essential safety guidelines and potential hazards associated with the valve.

Qualification of Personnel

Specifies the required training and qualifications for personnel working with the valve.

Danger Zones

Identifies specific danger zones around the valve and associated safety measures.

Description

Design of the Valve

Describes the physical components and structure of the aseptic valve.

Valve Identification

Explains how to identify specific valve components using reference numbers.

Sealing Concepts

Details the different types of valve seat seals and O-ring systems used.

Transport and Storage

Storage Conditions

Specifies the recommended conditions for storing the valve to prevent damage.

Transport

Provides guidelines and safety principles for transporting the valve.

Technical Data

Technical Data

Presents operational parameters, materials, surface finish, and sealing data.

Assembly and Installation

Safety Instructions

Essential safety precautions for the assembly and installation process.

Notes on Installation

Guidelines for correct valve installation to prevent damage and ensure function.

Welding in a Valve with Pipe Connection

Procedures and precautions for welding the valve into a pipe system.

Pneumatic Connections

Information on air requirements and establishing the compressed air supply.

Electrical Connections

Instructions for making the necessary electrical connections to the valve.

Start-up

Safety Instructions

Safety measures to be observed before and during initial commissioning.

Initial Commissioning

Steps and principles for the initial setup and verification of the valve.

Operation and Control

Safety Instructions

Key safety principles to ensure safe operation of the valve.

Cleaning

Cleaning

Procedures and recommendations for cleaning the valve, including CIP.

Sterilisation

Information on SIP sterilisation methods and operating conditions for the valve.

Passivation

Details on the passivation process, typically for pipes and tanks.

Maintenance

Safety Instructions

Crucial safety guidelines for performing maintenance and repair work.

Maintenance and Repair

General principles and procedures for maintaining and repairing the valve.

Inspections

Procedures for checking bellows, pneumatic and electrical connections.

Maintenance Intervals

Guidance on recommended maintenance periods for ensuring optimal reliability.

List of Tools

An alphabetical list of tools required for maintenance tasks.

Prior to Disassembly

Essential steps to take before starting any disassembly procedures.

Disassembling and Assembling the Valve

Detailed instructions for taking apart and reassembling the main valve components.

Disassembling and Assembling the Internal Assembly

Procedures for dismantling and reassembling the internal parts of the valve.

Removing and Installing the Shrunk-on Valve Seat Seal

Steps for removing and fitting the shrink-on type valve seat seals.

Removing and Installing the Divisible System Valve Seat Seal

Instructions for handling the divisible system valve seat seals.

Carrying out the Internal Assembly Leak Test

Procedure for performing a bubble test to check the internal assembly for leaks.

Disassembling and Assembling Actuator PA50;PA60

Detailed steps for disassembling and assembling the PA50/PA60 actuator.

Disassembling and Assembling Actuator PA80 - PA255

Detailed steps for disassembling and assembling the PA80-PA255 actuator.

Disassembling and Assembling Actuator PA80 AZ - PA180 AZ

Detailed steps for disassembling and assembling the PA80AZ-PA180AZ actuator.

Maintenance

General guidance and schedule for performing regular maintenance activities.

Checking the Feedback Unit

Procedures for setting and checking the valve's feedback unit function.

Alarms

Malfunctions and Remedies

Lists common malfunctions, their causes, and recommended remedies.

Decommissioning

Safety Instructions

Safety measures required for safely shutting down and preparing the valve.

Disposal

Guidelines for environmentally safe disposal of the valve and its components.

Appendix

Lists

Contains various lists, including abbreviations and terms used in the manual.

Abbreviations and Terms

Glossary of technical abbreviations and terms used throughout the document.

GEA Aseptomag AV Specifications

General IconGeneral
BrandGEA
ModelAseptomag AV
CategoryControl Unit
LanguageEnglish

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