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GEA T-smart 7 - User Manual

GEA T-smart 7
96 pages
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Hygienic valves
GEA T-smart 7 butterfly valve
Operating instruction (Translation from the original language)
430BAL009990EN_2

Table of Contents

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GEA T-smart 7 Specifications

General IconGeneral
BrandGEA
ModelT-smart 7
CategoryControl Unit
LanguageEnglish

Summary

General Information and Manufacturer Details

Information on the Document

Details regarding the binding character, illustrations, and symbols used in the operating instructions.

Manufacturer and Contact Information

Provides the address and contact details for GEA Tuchenhagen GmbH.

EU Declaration of Conformity

Declaration of conformity with EC Machinery Directive 2006/42/EC and relevant standards.

Safety Guidelines and Precautions

Intended Use and Operation Requirements

Specifies the intended use of the butterfly valve and requirements for safe operation.

Operators Duty of Care

Outlines the responsibilities of the operating company for safe handling and operation.

General Safety Instructions and Environmental Protection

Covers principles for safe operation, electrical equipment safety, and environmental protection measures.

Personnel Qualification and Safety Equipment

Details required qualifications for personnel and information on safety equipment and signage.

Residual Dangers and Hazard Areas

Identifies residual dangers on the valve and specifies measures for safe handling in hazard areas.

Product Description and Functional Overview

Valve Types and Designs

Describes butterfly valves with and without control tops, and intermediate flange designs.

Manual Actuator Variants

Details standard and scissor grip manual actuators, including adjustable hand operation.

Functional Description of Actuators

Explains the working principle of pneumatic actuators (A.1, A.2) and manual actuators.

Butterfly Valve Body Components

Describes the butterfly valve body without an actuator and its internal components.

Transport, Storage, and Technical Specifications

Transport and Storage Guidelines

Provides instructions for the safe transport and storage of the butterfly valve.

Valve Technical Data and Type Plate

Details technical specifications, including type plate information and valve dimensions.

Material Resistance and Pipe End Specifications

Lists resistance of sealing materials and provides general tables for pipe end measurements.

Tools, Lubricants, and Weights

Specifies required tools, recommended lubricants, and weight specifications for the valve.

Assembly, Installation, and Connections

Safety Instructions for Assembly and Installation

General safety principles to be followed during the assembly and installation process.

Installation Notes and Flange Designs

Guidance on valve installation, including welding and intermediate flange designs.

Pneumatic and Electrical Connections

Instructions for pneumatic connections, air requirements, and electrical connections.

Start-up, Operation, and Cleaning Procedures

Initial Commissioning and Start-up

Procedures and safety instructions for initial commissioning and setting the valve into operation.

Operation and Control Safety

Safety instructions for the operation and control of the butterfly valve.

Cleaning Methods and Passivation

Details on cleaning processes, effects, rinsing operations, and passivation.

Maintenance, Disassembly, and Lubrication

Maintenance and Repair Safety Instructions

Safety guidelines for carrying out maintenance and repair work on the valve.

Inspections and Maintenance Intervals

Procedures for inspections of pneumatic, electrical, and mechanical connections, and maintenance intervals.

Valve Disassembly and Part Removal

Step-by-step instructions for disassembling the valve and removing components like control tops and seals.

Lubricating Seals and Threads

Guidelines for applying lubricant to seals and threads to ensure proper function.

Troubleshooting, Decommissioning, and Parts Identification

Malfunctions and Remedies

Identifies common malfunctions and provides corresponding remedies for the butterfly valve.

Decommissioning and Disposal

Instructions for safely shutting down and disposing of the butterfly valve and its actuator.

Parts Lists for Actuators and Valve Bodies

Comprehensive parts lists for manual actuators, pneumatic actuators, and butterfly valve bodies.

Dimension Sheets for Valve Configurations

Dimension Sheet for T-smart 7

Provides dimensional data for the T-smart 7 butterfly valve with various actuator configurations.

Dimension Sheet for Butterfly Valve T-smart 7 VV

Contains dimensional drawings and data for the T-smart 7 VV butterfly valve.

Dimension Sheet for Butterfly Valve T-smart 7 - Flanges

Presents dimension drawings and data specifically for the flange connections of the T-smart 7 valve.

Appendix: Abbreviations and Terms

Glossary of Abbreviations and Terms

Lists and explains abbreviations and technical terms used throughout the manual.

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