GEA Hilge CONTRA I ADAPTA - User Manual

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Hygienic Pumps

GEA Hilge CONTRA I/II ADAPTA

Operating instruction (Translation from the original language)

BA.10A.ADY.001.GB_1

Main Page

Table of Contents5
General9
Information about this Document9
Manufacturer Address9
Customer Service9
EU Declaration of Conformity for Machines10
Safety11
Intended Use11
Pumped Fluids11
Minimum Flow Rate11
Minimum Flow Rates in Explosive Atmospheres11
Connections and Piping11
Switching Frequency11
Types11
Safety Precautions in These Operating Instructions11
Explanation of the Safety Symbols Used13
Safety Instructions for the Company/Operator13
Dangers of Non-Compliance with Safety Information14
Safety-Conscious Work Behaviour14
Unauthorised Modification and Ordering of Spare Parts14
Staff Qualifications and Training15
Safety Equipment15
Possible Residual Hazards15
Description17
Pump Overview17
Standard Version Applications18
Hygienic Design Applications18
Pump Name18
Type Plate18
Transport and Storage20
Special Personnel Qualification for Transport and Storage20
Safety Precautions for Transport and Storage20
Safety Instructions for Transporting the Pump20
Attachment Points for Lifting Loads20
Storage of the Pump20
Dimensions / Weights21
Unpacking the Pump22
Disposal of Packaging Material22
Technical Data23
Serial Number23
Performance Data23
Noise Emissions23
Maximum Operating Temperatures24
Maximum Operating Pressure24
Resistance of Sealing Materials25
Assembly and Installation26
Safety Precautions for Setup, Installation, and Connection26
Mechanical Seals in Tandem Arrangement28
Mechanical Seals in Back-To-Back Arrangement28
Vertically Installed Pumps28
Special Personnel Qualification28
Setup, Installation, and Connection28
Checking Smooth Running of the Impeller29
Setting up and Aligning the Pump Unit29
Installation in the Piping System30
Space Requirements30
Noise and Vibration Damping31
Using the Mechanical Seal33
Flush Connections for Double Mechanical Seals (Optional)34
Flushing Fluid (Optional)34
Double Mechanical Seals (Optional)34
Electrical Connection37
Star Connection37
Delta Connection37
Frequency Converter Operation37
Checking the Direction of Rotation after Connecting38
Earthing39
Commissioning40
Special Personnel Qualification40
Safety Instructions for Commissioning40
Commissioning / Initial Startup40
Checking Conditions of Use40
Vent Pump41
Commissioning of the Pump41
Functional Testing of the Mechanical Seal42
Cleaning43
Special Personnel Qualification43
Safety Instructions43
Cip44
Sip45
Manual Exterior Cleaning45
Maintenance / Servicing46
Safety Instructions for Maintenance and Repair46
Special Personnel Qualification46
Pump Maintenance46
Inspections46
Replacement of O-Rings46
Maintenance Intervals47
Maintenance of the ADAPTA Bearing47
Bearing Housing Design Sizes 1 and 247
Bearing Housing Design Size 348
Bearing Replacement48
Premature Bearing Replacement48
Grease Filling49
Roller Bearing Greases49
Maintenance of the Motor50
Malfunctions / Repairs51
Special Personnel Qualification51
Safety Instructions51
Malfunctions and Remedies52
Repair53
Repair Order53
GEA Hilge Assembly Tool Kit55
Contents and Use55
Parts Overview56
Parts Overview of ADAPTA Bearing Housing Sizes 1 and 257
Parts Overview ADAPTA Bearing Housing Size 358
Parts Overview of Coupling and Motor59
Disassemble the Pump59
Installation Instructions60
Cleaning the Components before Assembly60
Installing ADAPTA Bearing Housing Size 1 and 261
Installing ADAPTA Bearing Housing BG66
Fasten Discharge Casing - Simple Mechanical Seal72
Installing Single Conical Spring Mechanical Seal73
Installing the Single Mechanical Seal - Spring Encapsulated (Hygiene)75
Installing Double Mechanical Seal77
Installing Tandem Double Mechanical Seal82
Installing Double Mechanical Seal in Back-To-Back Position84
Installing Impeller and Housing86
Decommissioning93
Special Personnel Qualification93

Brand	GEA
Model	Hilge CONTRA I ADAPTA
Category	Water Pump
Language	English

GEA Hilge CONTRA I ADAPTA - User Manual

Table of Contents

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