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GEA NOVALOBE 10 - User Manual

GEA NOVALOBE 10
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Hygienic Pumps
GEA Hilge NOVALOBE 10 - 50
Operating instruction (Translation from the original language)
BA.280.YYY.001.GB_4

Table of Contents

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Do you have a question about the GEA NOVALOBE 10 and is the answer not in the manual?

Summary

SYMBOLS USED

Danger

Indicates immediate danger leading to severe injury or death.

Warning!

Indicates a possibly dangerous situation leading to severe injury or death.

Caution!

Indicates a possibly dangerous situation leading to minor injury or property damage.

Hint!

Provides important tips for designated use and function of the device.

LAYOUT INFORMATION

Bullet points and numbered list characters

Explains the use of bullet points and numbered lists for content separation.

Handling instructions

Details how handling instructions are presented and sequenced for procedural guidance.

General

Information about this document

Describes the target audience, document structure, and notes on technical changes.

Manufacturer address

Provides contact details for the manufacturer, including postal and email addresses.

Customer service

Offers contact information for sales support and technical service.

EU Declaration of Conformity for Machines

Manufacturer

Identifies the manufacturer and provides their address for compliance documentation.

Declaration details

Lists machine designation, model, size, and conformity to directives/standards.

Safety

Intended use

Specifies the pump's intended applications and warns against non-intended use.

Pumped fluids

Details requirements for pumped liquids, including limitations on abrasive media.

Maximum particle size

Lists the maximum permissible particle sizes for different NOVALOBE pump models.

Connections and piping

Provides guidelines for system connections and piping to ensure proper pump function.

Switching frequency

Specifies the maximum allowed switching operations per hour for the pump.

Types

Clarifies that instructions refer to standard pump versions, excluding special designs.

Safety precautions in these operating instructions

Emphasizes reading all safety precautions for safe installation, operation, and maintenance.

Explanation of the safety symbols used

Explains the meaning of Danger, Warning, Caution, and Notice symbols used in the manual.

Safety instructions for the company;operator

Outlines mandatory safety practices for the operator and company, including machine parts and rotating components.

Dangers of non-compliance with safety information

Lists hazards resulting from ignoring safety instructions, such as bodily harm or machine damage.

Safety-conscious work behaviour

Stresses adherence to all safety instructions, regulations, and company provisions.

Unauthorised modification and ordering of spare parts

Covers rules for modifications and emphasizes the use of original spare parts for safety.

Staff qualifications and training

Defines requirements for personnel working with the pump, including training and knowledge.

Safety equipment

Instructs on maintaining safety signs and instructions on the machine in legible condition.

Description

Pump overview

Provides a visual overview and list of main components of the NOVALOBE pump.

Description

Describes the NOVALOBE series pumps as positive displacement pumps for viscous liquids and sterile processes.

Standard version applications

Details the typical applications for NOVALOBE pumps in various industries like food and pharma.

Pump name

Presents a table with pump model names and key specifications like size and displacement.

Nameplate

Explains the information found on the pump's nameplate for identification and technical data.

Transport and Storage

Special personnel qualification for transport and storage

Specifies that only qualified staff should handle pump transport and storage.

Safety precautions for transport and storage

Lists crucial safety warnings related to sharp edges, tipping, rolling, and falling loads during transport.

Storage of the pump

Provides warnings about frost risk and general storage conditions for optimal later operation.

Dimensions; weights

Lists dimensions and weights for different NOVALOBE models, noting potential variations.

Unpacking the pump

Guides on how to unpack the pump, inspect for transit damage, and report claims.

Disposal of packaging material

Advises on environmentally friendly disposal and recycling of packaging materials.

Technical data

Serial number

Explains the importance of the serial number for unique identification and ordering spare parts.

Performance data

States that the pump was checked with water for performance verification.

Noise emissions

Explains factors influencing noise emissions and mentions protective measures for high sound levels.

Maximum operating temperatures

Warns about exceeding maximum temperatures and the resulting dangers like bursting.

Maximum pressures

Warns about pressure overload and specifies factors affecting the pump's maximum operating pressure.

Pressures and temperatures for heatable components

Lists permissible pressures and temperatures for heatable components like back plates and pump housings.

Rotation speed for O-ring seals

Provides rotation speed limits for O-ring seals and notes on medium influence on maximum speed.

Gap dimensions

Shows measuring points and values for gap dimensions between rotors, back plates, and housings.

Position of oil sight glass, locking screws and bleed valve

Illustrates and describes positions for fittings like oil sight glass and bleed valves based on nozzle orientation.

Assembly and installation

Safety precautions for setup, installation, and connection

Lists critical safety warnings for pump installation and connection, covering mechanical overload and foreign objects.

Special personnel qualification

States that personnel performing setup, installation, and connection must be adequately qualified.

Checking smooth running of the rotors

Details steps to check rotor smoothness before installation to detect transport damage.

Aligning the coupling

Explains the importance and steps for proper coupling alignment to ensure service life.

Adjusting the coupling via the set-up

Details the procedure for adjusting coupling alignment using the pump's setup and base frame.

Permissible displacement values for Flender B; BDS coupling

Provides tables of permissible axial and radial shaft offset values for Flender couplings.

Torques and clearances for types B; BDS

Lists torques and clearances for threaded pins used with Flender B/BDS couplings.

Installation in the piping system

Guides on optimal suction setup in the piping system to avoid cavitation and reduce pressure losses.

Using the mechanical seal

Explains the function and requirements of mechanical seals, including lubrication and dry run prevention.

Space requirements

Specifies minimum distances required around the pump for installation and motor performance.

Noise and vibration damping

Discusses causes of noise and vibration and how machine feet contribute to damping.

Flush ports

Introduces flush ports and the basic requirements for flushing fluid.

Flushing fluid (optional)

Lists criteria for suitable flushing fluids, including flowability, purity, and compatibility.

Flushing systems

Briefly describes single and double mechanical seals and their suitability for flushing applications.

Connecting the flushing

Details how to connect the flushing system for single and double mechanical seals, including pressure requirements.

Electrical connection

Provides safety warnings for electrical connections, emphasizing licensed electricians and local regulations.

Star connection

Shows the wiring diagram for connecting the pump motor in a star configuration.

Delta connection

Shows the wiring diagram for connecting the pump motor in a delta configuration.

Frequency converter operation

Discusses connecting motors to frequency converters and potential issues like motor noise and insulation load.

Checking the direction of rotation after connecting

Outlines steps to verify correct motor rotation direction after electrical connection.

Earthing

Emphasizes the importance of proper earthing for safety and potential equalization.

Operation Principle

Explains how the rotary pistons work to draw in and convey the pumping medium.

Commissioning

Special personnel qualification

States that personnel performing commissioning must be suitably qualified for the task.

Safety instructions for commissioning

Warns about dangers during commissioning, such as conveying against a closed valve or overheating.

Commissioning; initial startup

Covers checking initial conditions and performing the pump's first startup procedure.

Functional testing of the mechanical seal

Details how to test the mechanical seal for leakage after installation.

Operation with control unit for pumps on trolley

Explains operating pumps on a trolley with a control unit for switching and setting rotation.

Cleaning

Special personnel qualification

Requires qualified personnel for performing cleaning operations on the pump.

Safety instructions

Lists safety warnings related to cleaning agents, hot surfaces, steam sterilization, and dry running of seals.

CIP

Explains Cleaning in Place (CIP) and lists approved cleaning agents and their concentrations.

SIP

Explains Sterilisation in Place (SIP) using superheated steam and temperature requirements.

Maintenance; servicing

Safety instructions for maintenance and servicing

Provides safety warnings for maintenance and inspection tasks, including securing the pump.

Special personnel qualification

States that personnel performing maintenance and servicing must be suitably qualified.

Pump maintenance

Covers general pump maintenance tasks and daily checks for components like seals and couplings.

Daily maintenance

Lists essential daily checks for oil level, mechanical seals, O-rings, and couplings.

Replacement of O-rings

Discusses O-ring replacement due to wear or damage, highlighting hygiene risks and visual inspection criteria.

Gear lubrication

Covers relubrication intervals, oil quantities, and recommended oil types for the gear unit.

Information on the gear unit nameplate

Explains how to read the gear motor nameplate for maintenance-related information.

Maintenance of the motor

Guides on checking the motor nameplate for relubrication intervals and other maintenance data.

Malfunctions; repairs

Special personnel qualification

Requires qualified personnel for troubleshooting and repair activities.

Safety instructions

Lists general safety warnings before starting troubleshooting or repair, including power disconnection and depressurization.

Malfunctions and remedies

Provides a table detailing common malfunctions, their causes, and recommended remedies for troubleshooting.

Repair

Introduces the repair section, covering legal compliance and the process for repair orders.

Repair order

Details requirements for submitting a repair order, including the certificate of non-objection and cleaning prerequisites.

NOVALOBE 10-50 parts overview

Shows an exploded view and parts list for the NOVALOBE 10-50 pump for identification.

Gear unit parts overview

Provides an exploded view and parts list for the gear unit, aiding in component identification.

Installation instructions

Gives general instructions and warnings for pump installation, focusing on hygiene and using correct parts.

Cleaning the components before assembly

Advises on cleaning components before assembly to maintain hygiene and prevent contamination.

Seal variants

Shows individual parts of a single mechanical seal, illustrating its components.

Disassemble rotors and mechanical seals

Lists tools and outlines initial steps for disassembling rotors and mechanical seals from the pump.

Install mechanical seals and rotors

Details the process of installing mechanical seals and rotors, including greasing and specific component placement.

Torques for installation

Provides a table specifying torques for rotor bolts and cap nuts during installation.

Decommissioning

Special personnel qualification

States that personnel performing decommissioning must be suitably qualified.

Safety instructions

Lists safety warnings for decommissioning, including hazards related to closed valves and cleaning.

Temporary decommissioning

Outlines steps for safely and temporarily taking the pump out of service.

Disposal

Advises on environmentally friendly disposal methods for the pump and its parts, suggesting specialized companies.

Appendix

Assembly instructions for pumps with free shaft end

Refers to separate assembly instructions for pumps without motor and base.

Special personnel qualification

States that assembly personnel must be suitably qualified for the task.

Determination of the permissible operating data

Guides on selecting components for ATEX applications and checking relevant markings.

Installing the pump (at the customer)

Covers installing gear motors and couplings, and discusses ATEX considerations for installations.

Alignment of the pump shaft to the gear motor shaft

Refers to coupling alignment instructions provided by the coupling manufacturer and specific manual sections.

Coupling guard

Specifies fitting a coupling guard in accordance with relevant machine directives and requirements.

Commissioning

States that machines must comply with the Machine Directive before being put into operation.

ATEX 2014;34;EU Guidelines

Explains manufacturer and installation responsibilities under ATEX directives for potentially explosive atmospheres.

Certificate of non-objection

Mentions the requirement for a certificate of non-objection for inspection or repair services.

Summary

SYMBOLS USED

Danger

Indicates immediate danger leading to severe injury or death.

Warning!

Indicates a possibly dangerous situation leading to severe injury or death.

Caution!

Indicates a possibly dangerous situation leading to minor injury or property damage.

Hint!

Provides important tips for designated use and function of the device.

LAYOUT INFORMATION

Bullet points and numbered list characters

Explains the use of bullet points and numbered lists for content separation.

Handling instructions

Details how handling instructions are presented and sequenced for procedural guidance.

General

Information about this document

Describes the target audience, document structure, and notes on technical changes.

Manufacturer address

Provides contact details for the manufacturer, including postal and email addresses.

Customer service

Offers contact information for sales support and technical service.

EU Declaration of Conformity for Machines

Manufacturer

Identifies the manufacturer and provides their address for compliance documentation.

Declaration details

Lists machine designation, model, size, and conformity to directives/standards.

Safety

Intended use

Specifies the pump's intended applications and warns against non-intended use.

Pumped fluids

Details requirements for pumped liquids, including limitations on abrasive media.

Maximum particle size

Lists the maximum permissible particle sizes for different NOVALOBE pump models.

Connections and piping

Provides guidelines for system connections and piping to ensure proper pump function.

Switching frequency

Specifies the maximum allowed switching operations per hour for the pump.

Types

Clarifies that instructions refer to standard pump versions, excluding special designs.

Safety precautions in these operating instructions

Emphasizes reading all safety precautions for safe installation, operation, and maintenance.

Explanation of the safety symbols used

Explains the meaning of Danger, Warning, Caution, and Notice symbols used in the manual.

Safety instructions for the company;operator

Outlines mandatory safety practices for the operator and company, including machine parts and rotating components.

Dangers of non-compliance with safety information

Lists hazards resulting from ignoring safety instructions, such as bodily harm or machine damage.

Safety-conscious work behaviour

Stresses adherence to all safety instructions, regulations, and company provisions.

Unauthorised modification and ordering of spare parts

Covers rules for modifications and emphasizes the use of original spare parts for safety.

Staff qualifications and training

Defines requirements for personnel working with the pump, including training and knowledge.

Safety equipment

Instructs on maintaining safety signs and instructions on the machine in legible condition.

Description

Pump overview

Provides a visual overview and list of main components of the NOVALOBE pump.

Description

Describes the NOVALOBE series pumps as positive displacement pumps for viscous liquids and sterile processes.

Standard version applications

Details the typical applications for NOVALOBE pumps in various industries like food and pharma.

Pump name

Presents a table with pump model names and key specifications like size and displacement.

Nameplate

Explains the information found on the pump's nameplate for identification and technical data.

Transport and Storage

Special personnel qualification for transport and storage

Specifies that only qualified staff should handle pump transport and storage.

Safety precautions for transport and storage

Lists crucial safety warnings related to sharp edges, tipping, rolling, and falling loads during transport.

Storage of the pump

Provides warnings about frost risk and general storage conditions for optimal later operation.

Dimensions; weights

Lists dimensions and weights for different NOVALOBE models, noting potential variations.

Unpacking the pump

Guides on how to unpack the pump, inspect for transit damage, and report claims.

Disposal of packaging material

Advises on environmentally friendly disposal and recycling of packaging materials.

Technical data

Serial number

Explains the importance of the serial number for unique identification and ordering spare parts.

Performance data

States that the pump was checked with water for performance verification.

Noise emissions

Explains factors influencing noise emissions and mentions protective measures for high sound levels.

Maximum operating temperatures

Warns about exceeding maximum temperatures and the resulting dangers like bursting.

Maximum pressures

Warns about pressure overload and specifies factors affecting the pump's maximum operating pressure.

Pressures and temperatures for heatable components

Lists permissible pressures and temperatures for heatable components like back plates and pump housings.

Rotation speed for O-ring seals

Provides rotation speed limits for O-ring seals and notes on medium influence on maximum speed.

Gap dimensions

Shows measuring points and values for gap dimensions between rotors, back plates, and housings.

Position of oil sight glass, locking screws and bleed valve

Illustrates and describes positions for fittings like oil sight glass and bleed valves based on nozzle orientation.

Assembly and installation

Safety precautions for setup, installation, and connection

Lists critical safety warnings for pump installation and connection, covering mechanical overload and foreign objects.

Special personnel qualification

States that personnel performing setup, installation, and connection must be adequately qualified.

Checking smooth running of the rotors

Details steps to check rotor smoothness before installation to detect transport damage.

Aligning the coupling

Explains the importance and steps for proper coupling alignment to ensure service life.

Adjusting the coupling via the set-up

Details the procedure for adjusting coupling alignment using the pump's setup and base frame.

Permissible displacement values for Flender B; BDS coupling

Provides tables of permissible axial and radial shaft offset values for Flender couplings.

Torques and clearances for types B; BDS

Lists torques and clearances for threaded pins used with Flender B/BDS couplings.

Installation in the piping system

Guides on optimal suction setup in the piping system to avoid cavitation and reduce pressure losses.

Using the mechanical seal

Explains the function and requirements of mechanical seals, including lubrication and dry run prevention.

Space requirements

Specifies minimum distances required around the pump for installation and motor performance.

Noise and vibration damping

Discusses causes of noise and vibration and how machine feet contribute to damping.

Flush ports

Introduces flush ports and the basic requirements for flushing fluid.

Flushing fluid (optional)

Lists criteria for suitable flushing fluids, including flowability, purity, and compatibility.

Flushing systems

Briefly describes single and double mechanical seals and their suitability for flushing applications.

Connecting the flushing

Details how to connect the flushing system for single and double mechanical seals, including pressure requirements.

Electrical connection

Provides safety warnings for electrical connections, emphasizing licensed electricians and local regulations.

Star connection

Shows the wiring diagram for connecting the pump motor in a star configuration.

Delta connection

Shows the wiring diagram for connecting the pump motor in a delta configuration.

Frequency converter operation

Discusses connecting motors to frequency converters and potential issues like motor noise and insulation load.

Checking the direction of rotation after connecting

Outlines steps to verify correct motor rotation direction after electrical connection.

Earthing

Emphasizes the importance of proper earthing for safety and potential equalization.

Operation Principle

Explains how the rotary pistons work to draw in and convey the pumping medium.

Commissioning

Special personnel qualification

States that personnel performing commissioning must be suitably qualified for the task.

Safety instructions for commissioning

Warns about dangers during commissioning, such as conveying against a closed valve or overheating.

Commissioning; initial startup

Covers checking initial conditions and performing the pump's first startup procedure.

Functional testing of the mechanical seal

Details how to test the mechanical seal for leakage after installation.

Operation with control unit for pumps on trolley

Explains operating pumps on a trolley with a control unit for switching and setting rotation.

Cleaning

Special personnel qualification

Requires qualified personnel for performing cleaning operations on the pump.

Safety instructions

Lists safety warnings related to cleaning agents, hot surfaces, steam sterilization, and dry running of seals.

CIP

Explains Cleaning in Place (CIP) and lists approved cleaning agents and their concentrations.

SIP

Explains Sterilisation in Place (SIP) using superheated steam and temperature requirements.

Maintenance; servicing

Safety instructions for maintenance and servicing

Provides safety warnings for maintenance and inspection tasks, including securing the pump.

Special personnel qualification

States that personnel performing maintenance and servicing must be suitably qualified.

Pump maintenance

Covers general pump maintenance tasks and daily checks for components like seals and couplings.

Daily maintenance

Lists essential daily checks for oil level, mechanical seals, O-rings, and couplings.

Replacement of O-rings

Discusses O-ring replacement due to wear or damage, highlighting hygiene risks and visual inspection criteria.

Gear lubrication

Covers relubrication intervals, oil quantities, and recommended oil types for the gear unit.

Information on the gear unit nameplate

Explains how to read the gear motor nameplate for maintenance-related information.

Maintenance of the motor

Guides on checking the motor nameplate for relubrication intervals and other maintenance data.

Malfunctions; repairs

Special personnel qualification

Requires qualified personnel for troubleshooting and repair activities.

Safety instructions

Lists general safety warnings before starting troubleshooting or repair, including power disconnection and depressurization.

Malfunctions and remedies

Provides a table detailing common malfunctions, their causes, and recommended remedies for troubleshooting.

Repair

Introduces the repair section, covering legal compliance and the process for repair orders.

Repair order

Details requirements for submitting a repair order, including the certificate of non-objection and cleaning prerequisites.

NOVALOBE 10-50 parts overview

Shows an exploded view and parts list for the NOVALOBE 10-50 pump for identification.

Gear unit parts overview

Provides an exploded view and parts list for the gear unit, aiding in component identification.

Installation instructions

Gives general instructions and warnings for pump installation, focusing on hygiene and using correct parts.

Cleaning the components before assembly

Advises on cleaning components before assembly to maintain hygiene and prevent contamination.

Seal variants

Shows individual parts of a single mechanical seal, illustrating its components.

Disassemble rotors and mechanical seals

Lists tools and outlines initial steps for disassembling rotors and mechanical seals from the pump.

Install mechanical seals and rotors

Details the process of installing mechanical seals and rotors, including greasing and specific component placement.

Torques for installation

Provides a table specifying torques for rotor bolts and cap nuts during installation.

Decommissioning

Special personnel qualification

States that personnel performing decommissioning must be suitably qualified.

Safety instructions

Lists safety warnings for decommissioning, including hazards related to closed valves and cleaning.

Temporary decommissioning

Outlines steps for safely and temporarily taking the pump out of service.

Disposal

Advises on environmentally friendly disposal methods for the pump and its parts, suggesting specialized companies.

Appendix

Assembly instructions for pumps with free shaft end

Refers to separate assembly instructions for pumps without motor and base.

Special personnel qualification

States that assembly personnel must be suitably qualified for the task.

Determination of the permissible operating data

Guides on selecting components for ATEX applications and checking relevant markings.

Installing the pump (at the customer)

Covers installing gear motors and couplings, and discusses ATEX considerations for installations.

Alignment of the pump shaft to the gear motor shaft

Refers to coupling alignment instructions provided by the coupling manufacturer and specific manual sections.

Coupling guard

Specifies fitting a coupling guard in accordance with relevant machine directives and requirements.

Commissioning

States that machines must comply with the Machine Directive before being put into operation.

ATEX 2014;34;EU Guidelines

Explains manufacturer and installation responsibilities under ATEX directives for potentially explosive atmospheres.

Certificate of non-objection

Mentions the requirement for a certificate of non-objection for inspection or repair services.

GEA NOVALOBE 10 Specifications

General IconGeneral
BrandGEA
ModelNOVALOBE 10
CategoryWater Pump
LanguageEnglish

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