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GEA Hilge HYGIA ADAPTA - User Manual

GEA Hilge HYGIA ADAPTA
120 pages
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OperatIng InstructIOns
Translation of the original instructions
GEA Hilge HYGIA ADAPTA
Hygienic pumps
GEA Hilge
Dokumentnummer: BA.H2A.ADY.001
Version: 001 / Sprache: EN-GB / Datum: 15.03.2024
PUBLIC
GEA.com

Table of Contents

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Summary

General

Information about the document

Information on the document's purpose, structure, and design elements.

Manufacturer address

Contact details for the manufacturer, GEA Hilge.

Customer service

Details for customer service, including phone and email.

Declarations of conformity

Information on EC and UKCA Declarations of Conformity.

Safety

Intended use

Specifies the intended applications and conditions for pump operation.

Modification

States that modifications require written permission from GEA Hilge.

Structure of warning notices

Explains the types and meaning of warning signals used in the manual.

Personnel qualification

Outlines required qualifications and authorizations for operating staff.

General safety instructions

General safety guidelines to prevent property damage and personal injury.

Personal protective equipment

Specifies the need for PPE and adherence to regulations.

Safety devices

Explains the function of safety devices, noting none are installed on this pump.

Residual Hazards

Lists residual hazards like improper use and material fatigue.

Safety signs

Details the types of safety signs used and their meanings.

Emergency measures

Provides actions for fire and personal injury emergencies.

Description

Structure and function

Explains the pump's construction and operational principles.

Signs

Explains the layout and criteria for safety signs on the pump.

Protective devices

Mentions safety plates guarding the shaft connection.

Technical data

Presents detailed technical specifications of the pump.

Storage and transport

Storage

Provides conditions and guidelines for storing the pump.

Transport aids

Mentions required equipment for transporting pumps over 40 kg.

Transport

Details procedures for transporting the pump with packaging.

Assembly and installation

Requirements on the place of use

Outlines necessary site conditions for pump installation.

Assembly preparations

Covers unpacking, checking delivery, and initial impeller checks.

Set-up, assembly, connection

Details the steps for setting up, assembling, and connecting the pump.

Commissioning

Preparing commissioning

Steps before initiating pump commissioning.

Operating conditions

Checks to ensure pump operates within specified conditions.

Initial start-up

Detailed procedure for the first start-up of the pump.

Restarting

Procedures for restarting after temporary decommissioning.

Monitoring operation

Guidelines for safe and effective pump operation monitoring.

Shutdown

Procedures for safely shutting down the pump.

Cleaning

General

Importance of cleaning for sensitive fluids and product quality.

CIP cleaning

Details the Cleaning in Place procedure with agent specifications.

SIP cleaning

Explains the Steam Sterilization in Place process and requirements.

Cleaning at standstill

Manual exterior cleaning procedures for the pump.

Maintenance

Maintenance and inspection

General safety and procedures for maintenance and inspection.

Dismantling

Provides instructions for disassembling the pump.

Assembly

Details the assembly process and tools.

Malfunctions

Faults and remedies

Lists common malfunctions, their causes, and corrective measures.

Decommissioning, dismantling and disposal

Decommissioning

Procedures for longer-term decommissioning of the pump.

Dismantling

Steps for dismantling the pump for disposal.

Disposal

Guidelines for environmentally friendly disposal of the pump.

Annex

Clearance certificate

A template for a clearance certificate for inspection/repair.

Abbreviations and terms

Lists and explains abbreviations and technical terms used in the manual.

GEA Hilge HYGIA ADAPTA Specifications

General IconGeneral
TypeCentrifugal Pump
Max Flow RateUp to 120 m³/h
Motor Power0.37 kW to 22 kW
Temperature Range+140°C
ConnectionThreaded, Flange
Seal TypeMechanical seal

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