GEA SIPLA HT ADAPTA 12.1

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Hygienic Pumps

GEA Hilge SIPLA HT ADAPTA 12.1, 18.1, 28.1, 52.1

Operating instruction (Translation from the original language)

430BAL013361GB_1

Main Page

Table of Contents5
General7
Information about this Document7
Manufacturer Address7
Customer Service7
EU Declaration of Conformity for Machines8
Safety9
Intended Use9
Pumped Fluids9
Minimum Flow Rate9
Minimum Flow Rates in Explosive Atmospheres9
Connections and Piping9
Switching Frequency9
Types9
Safety Precautions in These Operating Instructions9
Explanation of the Safety Symbols Used11
Safety Instructions for the Company/Operator11
Unauthorised Modification and Ordering of Spare Parts12
Staff Qualifications and Training12
Safety Equipment12
Possible Residual Hazards13
Description14
Pump Overview14
Standard Version Applications14
Pump Name15
Type Plate15
Transport and Storage16
Special Personnel Qualification for Transport and Storage16
Safety Precautions for Transport and Storage16
Attachment Points for Lifting Loads17
Dimensions / Weights17
Unpacking the Pump17
Storage of the Pump17
Disposal of Packaging Material18
Technical Data19
Serial Number19
Performance Data19
Filling Capacities19
Noise Emissions19
Maximum Operating Temperatures19
Maximum Operating Pressure20
Permissible Clearance20
Resistance of Sealing Materials20
Assembly and Installation22
Safety Precautions for Setup, Installation, and Connection22
Special Personnel Qualification23
Setup, Installation, and Connection23
Checking Smooth Running of the Impeller24
Setting up and Aligning the Pump Unit24
Installation in the Piping System25
Space Requirements25
Noise and Vibration Damping25
Using the Mechanical Seal27
Flushing Connections (Optional)28
Flush Connections for Double Mechanical Seals (Optional)28
Double Mechanical Seals (Optional)28
Double Mechanical Seal - Tandem Arrangement and Quench (Optional)29
Flushing Fluid (Optional)29
Single-Acting Flushed Mechanical Seal30
Electrical Connection31
Star Connection31
Delta Connection31
Frequency Converter Operation31
Checking the Direction of Rotation after Connecting32
Earthing32
Commissioning34
Special Personnel Qualification34
Safety Instructions for Commissioning34
Commissioning / Initial Startup34
Checking Conditions of Use34
Commissioning of the Pump34
Functional Testing of the Mechanical Seal35
Cleaning36
Special Personnel Qualification36
Safety Notes36
Cip36
Sip37
Manual Exterior Cleaning37
Maintenance / Servicing39
Safety Instructions for Maintenance and Repair39
Special Personnel Qualification39
Pump Maintenance39
Inspections39
Replacement of O-Rings39
Maintenance Intervals40
Maintenance of the ADAPTA Bearing40
Bearing Carrier Structure Sizes 1 and 240
Bearing Replacement41
Premature Bearing Replacement41
Grease Filling41
Roller Bearing Greases41
Maintenance of the Motor43
Malfunctions / Repairs44
Special Personnel Qualification44
Safety Instructions44
Malfunctions and Remedies45
Repair46
Repair Order46
GEA Hilge Assembly Tool Kit47
Contents and Use47
Disassemble the Pump48
Installation Instructions48
Cleaning the Components before Assembly49
Parts Overview49
Installing ADAPTA Bearing Supports Size 1 and 251
Shaft Seals56
Installing Single Mechanical Seal56
Install Single, Flushed Mechanical Seal (Quench)57
Installing Tandem Double Mechanical Seal58
Installing Impeller and Pump Housing59
Decommissioning61
Special Personnel Qualification61
Safety Instructions61
Temporary Decommissioning61
Disposal61
Appendix62
Clearance Certificate62

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GEA SIPLA HT ADAPTA 12.1 Specifications

General

Brand	GEA
Model	SIPLA HT ADAPTA 12.1
Category	Water Pump
Language	English

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