GEA HYGIANA I Adapta User Manual

40 pages

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HYGIANA I/II/III Adapta

Operating manual

Translation of the original operating manual

BA.001.ADY.001.09.16.GB

Table of Contents3
Introduction5
Target Group5
Symbols and Formatting5
References to the Document5
Safety5
Operator Notes5
Unpacking the Pump5
Storing the Pump5
Safety Instructions in the Operating Manual5
Identification of Instructions in the Operating Manual6
Structure of Safety Instructions6
Qualification and Training of Personnel6
Dangers Caused by Failure to Follow the Safety Instructions6
Safety-Conscious Work6
Safety Instructions for the Operator/User6
Unauthorised Modifications and Spare Parts7
Improper Operation7
Transport7
Cleaning7
Cip7
Sip8
Repair Contract8
Product Description9
Pump Overview9
Description9
Areas of Application9
Proper Usage9
Pumped Liquids9
Minimum Flow Rate, Qmin9
Connections and Pipelines9
Motor Operation9
Design9
Technical Data10
Type Key10
Pump Serial Number10
Nameplate10
Performance Data10
Noise Emissions10
Weights10
Maximum Operating Temperatures11
Maximum Operating Pressure11
Mounting, Installation and Connection11
Inspection before Pump Installation11
How to Check Free Running of the Impeller11
Set-Up and Alignment of the Pump12
Installation in the Pipeline12
Operation of the Mechanical Seal12
Space Requirements13
Reduction of Noise and Vibration13
Connection of Flushing System14
Double Mechanical Seal, Back-To-Back Arrangement14
Double Mechanical Seal - Tandem Arrangement14
Electrical Connections14
Star Connection15
Delta Connection15
Frequency Converter Operation15
Checking the Direction of Rotation after Connection15
Start-Up / Shut-Down16
Start-Up16
Check Application Conditions16
Starting up the Pump16
Functional Check of the Mechanical Seal16
Shutting down the Pump16
Cleaning the Pump after Shut-Down16
Maintenance/Servicing17
Safety Instructions for Installation, Inspection and Maintenance Work17
Maintenance of the Pump17
Maintenance of the Motor17
Motors Without Lubrication Fittings17
Motors with Lubrication Fittings17
Maintenance of the Adapta ® Bearing Housing18
Bearing Housing18
Design of Bearing Housing, Sizes 1 and 218
Design of Bearing Housing, Size 318
Assembly18
Parts Overview19
Bearing Housing, Sizes 1 and 220
Bearing Housing, Size 321
Coupling and Motor22
Instructions for Disassembly22
Instructions for Assembly22
Assembly of the Bearing Housing, Sizes 1 and 223
Assembly the Bearing Housing, Size 326
Mechanical Seal Arrangements30
Assembly of the Single Mechanical Seal30
Assembly of Impellers and Casings32
Troubleshooting35
Disposal35
HILGE Assembly Tool Kit36
Content and Use36
Certificate of Non-Objection37

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GEA HYGIANA I Adapta Specifications

General

Brand	GEA
Model	HYGIANA I Adapta
Category	Water Pump
Language	English

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