Genie GS-2032 - Service And Repair Manual

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Service and Repair Manual

GS-1530/32

This manual includes:

Repair procedures

Fault Codes

Electrical and

Hydraulic

Schematics

GS-1930/32

GS-2032

GS-2632

GS-3232

For detailed maintenance

procedures, refer to the

appropriate Maintenance

Manual for your machine.

GS-2046

GS-2646

GS-3246

GS-4047

Part No. 1272217

Rev B

April 2017

Table of Contents

Introduction2
- Find a Manual for this Model2
- Serial Number Range3
- Revision History4
- Serial Number Legend6
Safety Rules7
- Table of Contents9
- April12
- Gs-1530 / Gs14
Specifications17
- Machine Specifications17
  - Gs-30 • Gs-32 • Gs-46 • Gs17
  - April18
- Performance Specifications (Models Without Proportional Lift Function)19
  - April19
  - Gs-30 • Gs-32 • Gs-46 • Gs20
- Performance Specifications (Models with Proportional Lift)21
- Hydraulic Oil Specifications23
- Hydraulic Component Specifications26
- Manifold Component Specifications27
- Hydraulic Hose and Fitting Torque Specifications28
- Torque Procedure29
Repair Procedures31
- Introduction31
Platform Controls33
- Circuit Board35
- Joystick36
- Platfrom Controls Alarm36
- Platform Emergency Stop Button37
Ground Controls38
- Software Revision Level39
- Machine Setup40
- Loading or Updating Machine Software41
- Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool46
- Service Override Mode48
- Level Sensors50
- Manual Platform Lowering Cable65
- Outrigger Calibration67
Hydraulic Tank68
Hydraulic Pump69
- How to Remove the Hydraulic Pump70
Manifolds72
- Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-193272
- Function Manifold Components - GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-324674
- Function Manifold Components - GS-404776
- Check Valve Manifold Components - GS-1530, GS-1532, GS-1930 and GS-193278
- Lift Pressure Selector Manifold Components - GS-404779
- Outrigger Function Manifold Components - GS-323280
- Outrigger Cylinder Manifold Components - GS-323281
- Valve Adjustments - Function Manifold82
- Valve Coils88
Steer Axle Components90
- Yoke and Drive Motor90
- Steer Cylinder91
- Steer Bellcrank92
Non-Steer Axle Components93
- Drive Brake93
Brake Release Hand Pump Components94
Scissor Components95
- Scissor Assembly, GS-1530 and GS-153296
- Scissor Assembly, GS-1930 and GS-1932102
- Scissor Assembly, GS-2032 and GS-2046110
- Scissor Assembly, GS-2632 and GS-2646117
- Scissor Assembly, GS-3232 and GS-3246125
- Scissor Assembly, GS-4047134
- Scissor Arm Wear Pads142
- Platform Height Sensor144
- Lift Cylinder146
- Pressure Transducer157
- Platform Overload System159
- Platform Overload Recovery164
Platform Components166
- Platform166
- Platform Extension Deck167
Battery Charger168
- Selecting a Charge Profile169
Diagnostics171
- Introduction171
- GCON I/O Map Without Load Sense (All Machines Except GS-3232)174
- GCON I/O Map with Load Sense (All Machines Except GS-3232)175
- GCON I/O Map Without Load Sense GS-3232 Only)176
- GCON I/O Map with Load Sense (GS-3232 Only)178
- Operation Indicator Codes (OIC)180
- Diagnostic Trouble Codes (DTC)180
- Troubleshooting "HXXX" and "PXXX" Faults181
- Fault Inspection Procedure182
- Type "HXXX" Faults184
- Type "PXXX" Faults188
- Type "UXXX" Faults189
- Type "FXXX" Faults192
- Type "CXXX" Faults195
- Battery Charger197
  - Charger Fault Codes198
  - Charger Error Codes199
Schematics203
- Introduction203
- Electrical Component and Wire Color Legends204
- Wiring Diagram Ground and Platform Controls206
- Limit Switch Legend207
- Electrical Symbol Legend208
- Hydraulic Symbols Legend209
Hydraulic Schematics210
- Hydraulic Component Reference Legend210
- Hydraulic Component Abbreviation Legend211
- Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from Serial Number GS3010A-110000, GS3011C-10000, GS3014D-101, GS3016P-142281)212
  - GS3212C-10000 to GS3214C-11873, GS4612A-110000 to213
- Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246214
- Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246 (from Serial Number GS3214A-119071, GS3214C-11874214
- Hydraulic Schematic, GS-3232 (from Serial Number GS3211A-110000, GS3212C-10000, GS3216P-142677)215
- Hydraulic Schematic, GS-4047 (from Serial Number GS4712C-101 to GS4714C-1459)216
- Hydraulic Schematic, GS-4047216
  - (From Serial Number GS4714C-1460, GS4714D-101, GS4716P-101)217
  - (From Serial Number GS3010A-110000 to GS3011A-110827)220
Electrical Schematics - ANSI / CSA Models220
- Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from Serial Number GS3011A-110828 to GS3014A-136972, GS3014D-101 to GS3015D-1113)224
- Electrical Schematic, GS-1530 / GS-1930224
  - GS3016P-142281 to GS3016P-158208)228
- Electrical Schematic, GS-1530/1930, ANSI/CSA231
- Electrical Schematic, GS-3232, ANSI / CSA233
  - (From Serial Number GS3211A-110000 to GS3214A-135714)234
- Electrical Schematic, GS-3232, ANSI / CSA234
  - (From Serial Number GS3214A-135715 to GS3215A-141898)238
- Electrical Schematic, GS-3232, ANSI / CSA (from Serial Number GS3215A-141899, GS3216P-142677 to GS3216P-146462)242
- Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA249
  - GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)250
- Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA250
  - GS4614A-135367 to GS4615A-137959, GS4615D-1304)254
- Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from Serial Number GS3216P-146463, GS4616D-4433, GS4616P-139711)262
- Electrical Schematic, GS-3246, GS4047 ANSI / CSA (from Serial Numbers GS4616D-4433, GS4616P-139711, GS4716D-3102, GS4716P-101)272
Electrical Schematics - CE and Australia Models273
- Electrical Schematic GS-1530, 1532, 1930, 1932, (from Serial Number GS3010A-110000 to GS3011A-110827) as / CE274
- Electrical Schematic, GS-1530/32_GS-1930/32 (from Serial Number GS3011A-110828 to GS3014A-136972, GS3011C-10000 to278
- Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE282
  - GS3015D-1114 to GS3016D-5426, GS3016P-142281 to GS3016P-158208)282
- Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE286
  - (From Serial Numbers GS3015D-5427, GS3016P-158209)286
- Electrical Schematic, GS-3232, as / CE288
  - Gs3215C-14503)288
- Electrical Schematic, GS-3232, as / CE (from Serial Number GS3214A-135715 to GS3215A-141898, GS3215C-14504)292
- Electrical Schematic, GS-3232, as / CE (from Serial Numbers GS3215A-141899, GS3216P-142676 to GS3216P-146462)296
- Electrical Schematic, GS-3232, CE / as (from Serial Number GS3216P-146463)300
- Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE303
  - GS4613D-101 to GS4615D-1303)304
- Electrical Schematic, GS-2032, 2632, 2046, 2646, AS/CE308
  - GS3215C-14378, GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)308
- Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE312
  - GS3216P-146462, GS4615A-137960, GS4616P-138362 to312
- Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Numbers GS3216P-146463, GS4616P-139711)316
- Electrical Schematic, GS-3246, as / CE318
- Electrical Schematic, GS-3246, as / CE322
- Electrical Schematic, GS-3246, as / CE326
  - GS4615A-137960, GS4616P-138362 GS4616P to GS4616P-139710)326
- Electrical Schematic, GS-3246, as / CE (from Serial Number GS4616D-4433, GS4616P-139711)330
- Electrical Schematic, GS-4047, as / CE332
  - GS4712C-101 to GS4715C-2130, GS4714D-101 to GS4715D-749)332
- Electrical Schematic, GS-4047, as / CE (from Serial Number GS4715C-2131, GS4715D-750 to GS4716D-3101)336
- Electrical Schematic, GS-4047, as / CE (from Serial Number GS4716D-3102)340
Electrical Schematic - Foot Switch (Option) All Models341
- Foot Switch (Option) All Models342

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