Genie SX-150 Service Manual

Maintenance Manual
- Booms
S
®
Booms
This manual includes detailed
procedures for each
maintenance inspection.
Z
®
Booms
For Repair procedures, Fault
Codes, Electrical and Hydraulic
Schematics, refer to the
appropriate Service and Repair
Manual for your machine.
Refer to the inside cover for a list of models
included in this manual.
Part No. 1268489GT
Rev G
October 2018

Genie SX-150 Specifications

General

Power Source	Diesel
Drive Type	4 x 4
Fuel Type	Diesel
Lift Capacity	227 kg
Stowed Height	2.4 m

Summary

Safety Rules

General Safety Rules

Essential safety instructions and warnings for maintenance.

Personal Safety

Guidelines for personal protection and hazard awareness.

Workplace Safety

Safety precautions for the work environment and tools.

Performance Specifications

Torque Specifications

Engine Specifications

Hydraulic Specifications

Maintenance Procedures

Observe and Obey

General rules and responsibilities for performing maintenance.

Machine Configuration

Standard machine setup required before performing procedures.

Maintenance Schedule

Scheduled - Quarterly Maintenance Inspection Report – Booms

Scheduled - Annual Maintenance Inspection Report – Booms

Programmed Maintenance Inspection Report – Booms

Commissioning Procedures

C-1 Perform 50 Hour Service

C-2 Perform Engine Maintenance - 50 Hours

C-3 Perform 150 Hour Service

Quarterly Maintenance Procedures

Q-1 Check for Open Bulletins and Owner Registration

Q-2 Battery Inspection

Q-3 Inspect the Electrical Wiring

Q-6 Inspect the Tires, Wheels and Lug Nut Torque

Q-9 Visual Inspection of the Hydraulic Oil

Q-19 Test the Platform Self-leveling

Tests automatic platform self-leveling function for safe operation.

Q-21 Test the Drive Brakes

Tests drive brake action for smooth, quiet operation.

Q-29 Test the Safety Envelope Limit Switches, Z-135/70, ZX-135/70, SX-105 XC, SX-125 XC, SX-135 XC, SX-150 and SX-180 Models

Tests safety limit switches to ensure proper boom operation limits.

Annual Maintenance Procedures

A-1 Grease the Turntable Rotation Bearing and Rotate Gear

A-6 Test the Key Switches - ALC1000 Models

Tests main and bypass/recovery key switches for proper function.

A-8 Test the Platform Overload System - All Models (if equipped), (excludes ALC1000, S-60HC, S-60 XC, S-65 XC, S-80 HF, S-85 HF, S-80 XC, S-85 XC and Z-45 XC models)

Tests platform overload system for correct load sensing and alarms.

A-11 Inspect the Boom Extend/Retract Cables - S-60/65 and S-80/85 Models

A-17 Test the Dual Capacity and Platform Overload System - S-60 XC from S60XCH-45001 and S60XCM-101, S-65 XC, S-80 HF, S-85 HF, S-80 XC, S-85 XC.

Tests dual capacity and overload systems for specific S models.

Programmed Maintenance Procedures

P0-1 Check the Track Tension and Fastener Torque, TRAX Models - S-60, S-65, S-60 XC, S-65 XC and Z-62 Models

P1-2 Replace the Drive Hub Oil

P2-2 Test or Replace the Hydraulic Oil

Tests or replaces hydraulic oil at 2000-hour intervals.

P2-3 Replace the Hydraulic Filters

Replaces hydraulic filters (tank return, medium, high pressure, case drain).

P12-2 Remove and Inspect the Boom Extend/Retract Cables

Removes and inspects boom extend/retract cables for wear after 12 years.