Genie TZ-34/20 Service Manual

Name: Genie TZ-34/20
Brand: Genie
Rating: 4 (1 reviews)

118 pages

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Introduction2
- Serial Number Information2
- Revision History3
- Serial Number Legend5
Safety Rules6
- Table of Contents8
Speciﬁ Cations13
- Machine Speciﬁ Cations13
- Performance Speciﬁ Cations14
- Hydraulic Speciﬁ Cations14
- Manifold Component Speciﬁ Cations15
- Hydraulic Hose and Fitting Torque Speciﬁ Cations16
Scheduled Maintenance Procedures19
- Pre-Delivery Preparation Report20
- Maintenance Inspection Report23
Checklist a Procedures24
Inspect the Manuals and Decals24
- Perform Pre-Operation Inspection25
- Perform Function Tests25
- Torque the Lug Bolts - ANSI/CSA/AS25
- Torque the Lug Bolts - CE26
- Perform Hitch Maintenance - ANSI/CSA/AS26
- Perform 30 Day Service27
- Grease the Turntable Rotation Bearing and Rotate Gear27
Checklist B Procedures28
Inspect the Batteries28
- Inspect the Electrical Wiring29
- Inspect the Electrical Contactor29
- Test the Manual Override30
- Test the Platform Rotation (if Equipped)31
- Perform Hydraulic Oil Analysis32
- Perform Axle Maintenance - ANSI/CSA/AS32
- Check the Wheel Bearings - CE33
- Service the Hitch - CE33
- Perform Axle Maintenance - CE34
- Inspect the Parking Brake35
- Service the Tongue Jack35
Checklist C Procedures36
- Grease the Platform Overload Mechanism (if Equipped)36
- Test the Platform Overload System (if Equipped)36
- Replace the Hydraulic Tank Breather Cap Models with Optional Hydraulic Oil38
- C-3 Perform Axle Maintenance - ANSI/CSA/AS38
- Grease the Axle Wheel Bearings CE39
- Adjust the Brakes - CE40
Checklist D Procedures41
- Perform Axle Maintenance - ANSI/CSA/AS41
- Check the Boom Wear Pads41
- Replace the Hydraulic Tank Return Filter42
- Check the Turntable Rotation Bearing Bolts43
- Inspect for Turntable Bearing Wear44
Checklist E Procedure46
- Test or Replace the Hydraulic Oil46
Platform Components50
- Platform50
- Platform Rotator (if Equipped)50
Primary Boom Components54
- Cable Track55
- Primary Boom57
- Primary Boom Lift Cylinder61
- Platform Leveling Cylinders62
Secondary Boom Components64
- Secondary Boom65
- Secondary Boom Lift Cylinder67
Ground Controls68
- Level Sensor68
Hydraulic Power Unit72
- Hydraulic Power Unit Components72
- Valve Adjustments - Hydraulic Power Unit74
- Hydraulic Pump75
Manifolds76
- Function Manifold Components76
- Outrigger Counterbalance Valve Manifold Components78
- Valve Coils80
Turntable Rotation Components82
- Turntable Rotation Motor82
Axle Components83
- Axle83
Trailer Components84
- Hydraulic and Mechanical Brakes84
- Parking Brake84
Outriggers85
- Outrigger Components85
- Outrigger Cylinder86
Platform Overload Components87
- Platform Overload System87
Hydraulic Schematics89
- Electrical Abbreviations Legend90
- Wire Color Legend92
- Limit Switch Legend93
- Electrical Symbols Legend94
- Hydraulic Abbreviations Legend95
- Hydraulic Symbols Legend96
- Trailer Lighting Wiring Diagram - ANSI/CSA97
- Trailer Lighting Wiring Diagram - Mechanical Axle, CE98
- Trailer Lighting Wiring Diagram - Hydraulic Axle, as99
Control Box Wiring Diagrams - ANSI/CSA100
- Ground Control Box Wiring Diagram - ANSI/CSA100
- Platform Control Box Wiring Diagram - ANSI/CSA102
Control Box Wiring Diagrams - AS/CE104
- Ground Control Box Wiring Diagram - AS/CE104
- Platform Control Box Wiring Diagrams - AS/CE106
Electrical Schematics - ANSI/CSA107
- Electrical Schematic - ANSI/CSA107
Electrical Schematics - AS/CE111
- Electrical Schematic - AS/CE111
- Hydraulic Schematic115

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Genie TZ-34/20 Specifications

General

Lift Capacity	500 lbs
Fuel Type	Electric
Platform Length	0.76 m
Platform Width	1.4 m
Power Source	Battery
Machine Width	1.2 m
Machine Length	4.47 m
Stowed Height	1.99 m
Lower Speed	45 s
Stowed Length	4.47 m
Stowed Width	1.2 m
Wheelbase	2 m
Ground Clearance	0.15 m
Tire Size	22 x 7 in
Drive Speed	3.1 mph