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Gilbarco Encore - User Manual

Gilbarco Encore
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MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015 Page 1
Introduction
Purpose
This manual provides instructions for installing the Encore
®
Canopy Light Kit (M03225K001)
for all Encore units (standard and S series).
Table of Contents
Topic Page
Introduction 1
Important Safety Information 3
Before You Begin 5
Installing Encore Canopy Light Kit 7
Required Tools and Materials
Following tools and materials are required for the kit installation:
Impact Tool with an M13 Socket
M17 Socket
Metal Punch
Pliers (Channellock
®
)
•Hammer
Parts List
Following table lists the parts included in the Encore Canopy Light Kit:
Item Description Part Number Quantity
1 Assembly, Canopy Light, Encore M08543A001 1
Bracket, Encore Canopy Light M03205B003 1
Cable-tie Q10178-01 2
Assembly, Canopy Light Nipple and Wire R19101-G2 1
Elbow, Conduit 1/2 NPT 90 K42428 2
Nipple, Conduit 1/2x2-3/4 R11976-23 1
Conduit, Encore Canopy Light M08543B001 1
Nut, Hexagonal Flanged Serrated Locking Face, 1/4”-20 Q11890-04 2
Nut, Conduit 1/2” K89681 2
Power Line, Unilet
®
K72943 1
Screw, Metric, Thread Forming, Hexagonal-head Washer and Pozidrive
Pan-head, M8 X 18
M00417B009 1
U-bolt, 1/4”-20 X 1.5 K67996-02 1
Washer, Flat .875 X 1.62 X .056 N16599-59 2
MDE-4327B
Encore
®
Canopy Light Kit (M03225K001)
Installation Instructions
October 2015
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Summary

Introduction

Purpose of Installation

Details the manual's objective: providing instructions for installing the Encore Canopy Light Kit.

Related Documents

Abbreviations and Acronyms

Important Safety Information

Preliminary Precautions

Advises on working in potentially dangerous environments and the need for trained personnel.

Emergency Electrical Shut-Off Procedures

Emphasizes locating and using the TOTAL ELECTRICAL SHUT-OFF, not console stops.

Fire and Spark Prevention

Warns against open flames, sparks, and static electricity ignition of fuel vapors.

Electrical Safety Practices

Details safe practices for working with electrical devices and grounding connections.

Emergency Response Procedures

Provides guidance on informing emergency personnel and actions for ingested/inhaled substances.

Before You Begin

Preparing the Site

Instructions on preparing the installation area, including safety precautions and valve checks.

Preparing the Dispenser

Steps for preparing the dispenser, including recording totals, removing power, and lockout/tagout.

Installing Encore Canopy Light Kit

Removing Sheathing

Steps for removing external panels and covers from the Encore unit.

Attaching Light Conduit Assemblies

Procedure for mounting and connecting the light conduit assemblies using brackets and uni-lets.

Final Conduit and Housing Connection

Details on inserting wires, attaching conduits, removing knockouts, and securing the assembly.

Final Steps and Testing

Instructions for carefully inserting wires, reinstalling sheathing, and returning dispensers to operation.

Overview

The Gilbarco Encore® Canopy Light Kit (M03225K001) is an accessory designed to provide illumination for Encore series fuel dispensers, enhancing visibility and safety at fueling stations. This kit integrates a canopy light directly into the dispenser's structure, ensuring consistent lighting for the fueling area. The installation process involves mounting the light conduit assemblies, wiring, and securing the components within the dispenser's frame.

Function Description

The primary function of the Encore® Canopy Light Kit is to illuminate the fueling area around Encore series dispensers. This improves visibility for customers during nighttime operations, making it easier to read dispenser displays, operate nozzles, and ensure a safer fueling experience. The integrated design ensures that the light is positioned optimally to cast light directly onto the transaction zone and the immediate surrounding area. The kit includes a conduit that houses the wiring, protecting it from environmental elements and potential damage, thereby ensuring reliable operation. The light assembly is designed to be robust and withstand the typical conditions of a fueling station environment.

Usage Features

The Encore® Canopy Light Kit is specifically designed for use with all Encore units, including both standard and S series models. Its integration into the dispenser's lower frame ensures a streamlined appearance and avoids the need for external, separate lighting fixtures that might clutter the fueling island. The kit's design allows for the light to be powered by the dispenser's electrical system, simplifying power management and ensuring that the light operates in conjunction with the dispenser's operational status. The installation process is detailed to ensure proper alignment and secure mounting of the light, which is crucial for effective illumination and long-term durability. The kit accommodates different lower frame manufactured dates, with specific brackets (M03205B003, M12630B001, M14407A001) provided to ensure compatibility across various Encore dispenser generations. This adaptability ensures that a wide range of existing Encore dispensers can be upgraded with this lighting solution. The light conduit assemblies, consisting of the conduit, Unilet, and bracket, are designed for straightforward assembly and attachment to the dispenser's channel. The use of U-bolts and hexagonal flanged nuts ensures a secure mechanical connection, preventing dislodgement due to vibrations or external forces. The kit also addresses the electrical connections, which are to be made by a licensed electrician, ensuring compliance with safety standards and proper functionality. Once installed, the canopy light provides consistent and reliable illumination, contributing to a well-lit and secure fueling environment.

Maintenance Features

Maintenance of the Encore® Canopy Light Kit primarily involves ensuring the integrity of its components and proper electrical connections. The kit is designed for durability, with components such as the conduit protecting the internal wiring from exposure and damage. During installation, it is emphasized that all external and cosmetic sheet metal removed from the dispenser should be placed in a safe location to prevent damage, facilitating reinstallation and maintaining the dispenser's aesthetic and protective enclosures. The instructions highlight the importance of proper electrical connections, which are to be performed by a licensed electrician. This ensures that the wiring is correctly terminated and insulated, minimizing the risk of electrical faults and maximizing the lifespan of the lighting system. After installation, the lights are tested for correct operation as part of the dispenser's start-up processes, as outlined in the Encore Installation Manual (MDE-3985). This initial testing helps identify and rectify any issues immediately. For ongoing maintenance, the robust construction of the conduit and mounting brackets means that routine checks would primarily focus on the light source itself and the visible integrity of the conduit and its connections. Any issues with the light's operation would likely involve inspecting the electrical connections within the Unilet and the conduit, as well as the light fixture itself. The design allows for access to these components for troubleshooting and replacement if necessary. The use of genuine Gilbarco replacement parts is strongly recommended to maintain safety standards and ensure compatibility, which is a key aspect of long-term maintenance and reliability. The kit's design, with its protected wiring and secure mounting, aims to minimize the need for frequent maintenance, providing a reliable lighting solution for the dispenser.

Gilbarco Encore Specifications

General IconGeneral
CategoryFuel Dispenser
ManufacturerGilbarco
DisplayLCD Touchscreen
Payment OptionsCredit/Debit, Cash, Mobile Payments
ConnectivityEthernet, Wi-Fi, Cellular
Fuel CompatibilityGasoline, Diesel, Ethanol, Biodiesel
Hose OptionsSingle, Dual, Multi-product
Security FeaturesTamper Detection, Secure Communication
ModelEncore Series (various models such as Encore 500 S, Encore 700 S, Encore 900)

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