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Glow-worm Hideaway 40B User Manual

Glow-worm Hideaway 40B
24 pages
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Hepworth Heating Ltd.,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
One Contact Local Service
Customer Services:
Tel: (01773) 828100
Fax: (01773) 828070
221691B.12.00
All replacement parts
All labour charges
All call-out charges
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
to offer our customers' a Comprehensive First Year Guarantee.
In the centre pages are to be found your Guarantee Registration Card, which we recommend you complete and
return as soon as possible.
If this card is missing you can obtain a copy or record your registration by telephoning the Heatcall Customer
Service number 01773 828100.
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
Guarantee Registration
Balanced Flue Boiler
This is a Cat I
2H
Appliance
BS 6332
BS 5258
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the rules in force must be used.
The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration
Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety
(Installation and Use) Regulations, be handed to the user on completion of the installation.
To be left with the user
Instructions for Use
Installation and Servicing
G.C. No. 41 313 16
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0208 247 9857
40B
Hideaway
0863
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Glow-worm Hideaway 40B Specifications

General IconGeneral
Boiler TypeCombi
Output40 kW
Fuel TypeNatural Gas
Hot Water Max Output40 kW
Warranty2 years
MountingWall-mounted
Dimensions (HxWxD)300 mm

Summary

Boiler Guarantee Registration

Register Your Appliance

Guide on registering the boiler for its first-year guarantee protection.

Key Product Information

Testing and Certification

Information on boiler testing, certification, and standards compliance.

CE Mark Directives

Details on the CE mark and its meaning for appliance directives.

Handling Precautions

Safety advice on handling insulation materials and thermostat fluids.

General Operating Notes

Gas Safety Regulations

Legal requirements for gas appliance installation and user safety.

Compartment Usage

Guidelines for using compartments where the boiler is installed.

Maintenance and Servicing

Recommendations for regular boiler checks and servicing.

Electrical Supply

Specifications for the boiler's electrical connection and safety.

Operation and Installation

Electrical Plug Connection

Instructions for connecting the boiler to the electrical supply.

Lighting and Shutting Down

Step-by-step guide for starting and stopping boiler operation.

Gas Leak and Freezing

Safety advice on gas leaks and preventing freezing.

Installation Clearances

Minimum space requirements for boiler installation.

General Boiler Data

Sheet Metal Parts Warning

Safety warning regarding handling sharp metal edges during installation or servicing.

Boiler Specifications

Key technical specifications including weight, connections, and efficiency.

Range Rating

Details on the boiler's heat input, output, and pressure settings.

Regulatory Requirements

Statutory Requirements

Lists relevant British Standards and regulations for installation.

BSI Certification & Gas Supply

Boiler's BSI certification and gas supply installation standards.

Electrical Installation

Guidelines for electrical connections according to BS7671.

Boiler Location

Requirements for placing the boiler in terms of height and surrounding space.

Water System Setup

Water Pressure & Connections

Requirements for water supply pressure and connection types.

Inhibitor Use

Guidance on using inhibitors in central heating systems.

Heating System Types

Details on system configurations for heating and hot water.

Flue and Ventilation

Flue Installation

Details on flue installation as per BS5440 Part 1.

Terminal Positioning

Spacing requirements for the flue terminal.

Timber Frame Install

Specific installation guidance for timber frame structures.

Flue & Ventilation Details

Terminal Guard & Wall Thickness

Information on terminal guards and flue lengths for different wall thicknesses.

Room Ventilation

Ventilation needs for rooms or spaces containing the boiler.

Cupboard Ventilation

Specific ventilation guidelines for boilers installed in cupboards.

Installation Steps

Unpacking & Brackets

Steps for unpacking the boiler and fitting casing brackets.

Water Connections

Guides for connecting water pipes for different system types.

Pump Installation

Instructions for fitting a pump within the boiler casing, including heat shield.

Installation Details

Pipework Installation

Advice on routing and positioning pipework to avoid obstructions.

Flue Terminal Install

Detailed steps for installing the balanced flue terminal through the wall.

Casing & Connection Install

Boiler Pipework Connect

Connecting the boiler to the system pipework and gas supply.

Vent Grille & Side Casing

Instructions for fitting the vent grille and side casing panels.

Casing Location & Fitting

Top Casing Fit

Fitting the top casing and its reversible options.

Side Casing Fit

Securing side casings and fitting options.

Strap Fitting

How to fit the strap when the top casing is not used.

Electrical Wiring & Testing

Control Box Wiring

Connecting cables to the main control box and securing them.

Pump Cable Wiring

Routing and securing the pump's electrical cable.

System Controls Wiring

Wiring requirements for system controls like programmers/thermostats.

Electrical Safety Test

Procedures for ensuring electrical safety after installation.

Commissioning & Testing

Boiler Commissioning

Steps to test the boiler's operation and gas soundness.

Commissioning Completion

Flame Failure Check

Testing the safety device that cuts off gas if the flame fails.

System Commissioning

Heating up the system and checking for soundness and air.

User Handover

Instructing the user and providing handover documentation.

Boiler Servicing

Flueways Cleaning

Detailed steps for cleaning the boiler's flueways and internal components.

Access for Servicing

How to access internal parts like the thermostat and flueway door.

Servicing Checks

Burner & Injector Servicing

Procedures for servicing the burner and checking the injector.

Component Checks

Inspecting pilot burner, insulation, and seals during servicing.

Parts Replacement

Gas Valve Replace

Step-by-step guide for replacing the gas valve.

Thermocouple & Pilot Replace

Procedures for replacing the thermocouple and pilot burner assembly.

Boiler Thermostat Replace

Instructions for replacing the boiler's thermostat unit.

Parts Replacement Details

Piezo & Spark Replace

Replacing the piezo ignition unit and spark electrode.

Insulation Panels Replace

Instructions for removing and replacing internal insulation panels.

Electrical Fault Finding

Fault Finding Chart

A flowchart to diagnose electrical faults in the boiler.

Thermocouple Fault Finding

Circuit Diagnosis

Testing the thermocouple circuit and diagnosing faults using a graph.

Pilot Fault Finding

Pilot Ignition Issues

A diagnostic guide for when the pilot burner will not light.

Spare Parts

Part Identification & Ordering

Information on identifying and ordering spare parts for the boiler.

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