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Glow-worm Micron 60FF User Manual

Glow-worm Micron 60FF
28 pages
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Hepworth Heating Ltd.,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
2000225228A.11.03
All replacement parts
All labour charges
All call-out charges
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
to offer our customers' a Comprehensive First Year Guarantee.
In the centre pages are to be found your Guarantee Registration Card, which we recommend you complete and
return as soon as possible.
If this card is missing you can obtain a copy or record your registration by telephoning the Heatcall Customer
Service number 01773 828100.
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
Guarantee Registration
Fanned Flue Boiler
This is a Cat I
2H
Appliance
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the current edition of I.S.813
"Domestic Gas Installations" must be used.
The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration
Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety
(Installation and Use) Regulations, be handed to the user on completion of the installation.
To be left with the user
7319
Instructions for Use
Installation and Servicing
G.C. No. 41-047-49
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0208 247 9857
Micron
60FF
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Glow-worm Micron 60FF Specifications

General IconGeneral
BrandGlow-worm
ModelMicron 60FF
CategoryBoiler
LanguageEnglish

Summary

Guarantee Registration and Support

Customer Support Contact Information

Contact details for Heatcall Customer Services and Hepworth Heating Ltd. for inquiries.

Important Information and Compliance

Testing, Certification, and CE Mark

Boiler testing, certification, CE mark compliance, and directives.

Installer & Safety Information

Guidance on hazardous substances, spare parts, and installation requirements.

User Instructions for Operation

Boiler Operation and Controls

Instructions for lighting, turning on/off, and using the programmer.

Boiler Safety and Maintenance

Guidance on cleaning, gas leaks, electrical faults, freezing, and general maintenance.

Installation - General Requirements

Statutory Compliance and Standards

Installation requirements per British and Irish regulations and standards.

System Data and Controls Overview

Boiler specifications, SEDBUK rating, and heating system controls.

Installation - Connections and Supply

Gas and Electrical Supply Requirements

Guidelines for connecting gas and electrical supplies to the boiler.

Water System and Safety Valve Details

Information on water systems, draining, and safety valve installation.

Installation - Location and Environment

Boiler Location, Ventilation & Clearances

Boiler placement, room ventilation, and required clearances.

Compartment & Timber Frame Installation

Specific requirements for installing boilers in compartments or timber frame structures.

Flue and Ventilation Requirements

Flue Terminal Positioning Guidelines

Minimum siting dimensions and rules for flue terminals.

Available Flue System Options

Details on different flue kits and extension options for installation.

Water Systems - General Setup

System Components and Frost Protection

Frost protection, pump, bypass, and cylinder requirements for water systems.

Open Vented System Installation

Specific instructions for setting up open vented systems and hot water.

Water Systems - Sealed Systems

Sealed System Filling and Safety Measures

Procedures for filling sealed systems, expansion vessels, and safety valves.

Water Makeup and Cylinder Considerations

Requirements for water makeup, indirect cylinders, and unvented systems.

Flue and Appliance Preparation

Flue Pack Types and Specifications

Overview of different flue packs and their dimensional specifications.

Flue Duct Cutting and Sealing

Instructions for cutting flue ducts and ensuring proper overlap and sealing.

Flue and Appliance Installation Steps

Flue Positioning and Hole Cutting

Steps for determining flue length, cutting holes, and flue positioning.

Wall Mounting Bracket and Flue Ducting

Instructions for fitting the wall mounting bracket and securing the flue duct.

Flue System Assembly and Finishing

Flue Assembly and Internal/External Fixing

Procedures for assembling flue extensions and internal/external fixing.

Terminal Restrictor and Sealant Application

Guidance on fitting terminal restrictors and applying foam seals.

Boiler Installation Procedure

Boiler Unpacking, Preparation, and Mounting

Steps for unpacking, preparing, and mounting the boiler onto the wall.

Tail Pipe & Flue Connections

Connecting tail pipes, flue spigot, and ensuring correct flue orientation.

Boiler Installation - System Connections

Water Circulation System Setup

Instructions for connecting water systems, filling, venting, and flushing.

Rear & Top Flue Fixing and Fan Assembly

Detailed steps for rear/top flue fixing and fan assembly.

Boiler Installation - Electrical & Gas

Gas Connection and Soundness Testing

Procedures for connecting the gas supply and testing for soundness.

Electrical Wiring and Control Box Access

Accessing the control box and making electrical connections.

Boiler Installation - Final Checks

Pump Connection and Electrical Safety Tests

Connecting the pump and performing essential electrical safety checks.

Final Casing and Controls Setup

Fitting the casing and setting up boiler controls and wiring.

Commissioning the Boiler

System Preparation and Initial Lighting

Steps for commissioning all systems, sealed systems, and initial burner lighting.

Gas Pressure and Electrical Safety Tests

Procedures for testing gas pressure and electrical safety during commissioning.

Commissioning - System Testing

Testing Electrical, Gas & Water Systems

Comprehensive tests for electrical, gas, and water systems.

Final Adjustments and Logbook Completion

Making final adjustments, completing system tests, and filling the Benchmark logbook.

User Instructions and Safety Guidelines

Safe Boiler Operation and Servicing

Instructions for safe operation, regular servicing, and user precautions.

Legal Obligations and Component Integrity

User responsibilities regarding Gas Safety regulations and component tampering.

Servicing the Boiler

Pre-Service Checks and Burner Cleaning

Initial checks, combustion product testing, and burner cleaning.

Heat Exchanger Flueways Cleaning

Detailed steps for cleaning the heat exchanger flueways.

Servicing and Fault Finding Introduction

Injector Service and Operational Checks

Servicing the injector, performing operational checks, and inspecting flue.

Electrical Fault Finding Procedures

Guidance on electrical checks and troubleshooting electrical supply failures.

Fault Finding - Diagnostic Flowchart

Boiler Fault Diagnosis and Troubleshooting

A step-by-step diagnostic flowchart for identifying boiler faults.

Fault Finding - Error Indicators

LED Fault Codes and Meanings

Explanation of LED indicators for fault conditions and their interpretation.

Fault Finding - System Operation Checks

Pump Overrun and Wiring Diagnosis

Troubleshooting pump overrun and checking wiring connections.

Replacement of Parts - Core Components

Access and Electrical Thermistor Replacement

Procedures for accessing the boiler and replacing the electrical thermistor.

Safety Limiter & Control Board Replacement

Steps for replacing the safety temperature limiter and the control board (PCB).

Replacement of Parts - Ancillary Components

Multifunctional Control & Solenoid Replacement

Instructions for replacing the multifunctional control and solenoid assembly.

Burner, Injector & Insulation Replacement

Procedures for replacing burner, injector, and insulation components.

Replacement of Parts - Switches & Fan

Air Pressure Switch & Fan Replacement

Steps for replacing the air pressure switch and the fan assembly.

Spare Parts Information

Part Identification and Ordering Guide

Guide to identifying spare parts and the procedure for ordering.

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