11309674
Motor Brush Replacement
4. Fig. 5. Push in spring clip (A) to release hook (B)
from brush holder (C). Pull out spring clip (A).
5. Fig. 5. Pull brush lead (D) off of terminal (E).
Remove brush (F).
ti4194a
Fig. 5
A
BED
F
C
1
1
2
Minimum 0.5” (12.5 mm)
Included in Brush Repair Kit
ti2542
2
6. Inspect commutator for excessive pitting, burning
or gouging. A black color on commutator is normal.
Have commutator resurfaced by a motor repair
shop if brushes wear too fast.
395/495 Motor Brush Installation
CAUTION
When installing brushes, follow all steps carefully to
avoid damaging parts.
1. Fig. 6. Install new brush (F) with lead into brush
holder (C).
2. Fig. 5. Slide brush lead (D) onto terminal (E).
3. Fig. 6. Install spring clip (A). Push down to set
hook (B) into brush holder (C).
ti4194a
Fig. 6
03881
F
E
A
C
D
4. Repeat for other side.
5. Test brushes.
a. Remove pump (41); Displacement Pump
Replacement, page 21.
b. With sprayer OFF, turn pressure control knob
fully counterclockwise to minimum pressure.
Plug in sprayer.
c. Turn sprayer ON. Slowly increase pressure
until motor is at full speed.
CAUTION
Do not run sprayer dry for more than 30 seconds
while checking brushes to avoid damaging displace-
ment pump packings.
6. Install brush inspection covers and gaskets.
7. Break in brushes.
a. Operate sprayer 1 hour with no load.
b. Install pump (41); Displacement Pump Re-
placement, page 21.
595 Motor Brush Removal
Replace brushes worn to less than 1/2 in. Brushes
wear differently on each side of motor, check both
sides. Brush Repair Kit 248186 is available. Spring
clip, 118672, may be purchased separately.
1. Read General Repair Information; page 4.
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