Repair
Installation
1. Apply heavy duty ex treme pressure grease
liberally to washers (107, 1 08, 118), all gears,
and inside drive housing (102).
2. Install on e bronz e was her (108) in driv e hou sing,
then install steel washers (107, 118) as shown.
3. Install second bronze washer (108) on gear
cluster (104) and insert gear cluster in drive
housing.
Note
Drive hous ing cranks haft mu st b e i n li ne
with crankshaft at other en d o f motor.
4. Push drive h ousing (102) onto motor (101).
Install screws (112) and washers (114).
Note
If bearing housing (103), connecting rod
(105), or pump (106) were removed,
reassemble rod in housing and install
pump, see Install Pump, page 50 .
5. Route c y cl e counte r switc h cable (121) around
the motor fan and reattach to housing (102) with
screws (122).
6. Install bearing housing (103), screws (113), and
washers (114). Pump s mus t be in phas e (both at
same position in stroke).
7. Install cover (60) and screws (21).
8. Install motor shield (11) and screws (21).
Figure 7
333024F 53
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