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Graco ThermoLazer 200TC - User Manual

Graco ThermoLazer 200TC
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ti23074a
ThermoLazer 300TC
ThermoLazer ProMelt
ti23073a
ThermoLazer 200/200TC
ti22634b
Repair
ThermoLazer
®
200/200TC/300TC and
ThermoLazer ProMelt Pavement Marking
Systems
3A1320L
EN
- For professional application of thermoplastic traffic marking compound materials
(reflective beads applied simultaneously with screeding) -
- For outdoor use only (not to be operated in rain or damp conditions) -
Fuel: LP Gas (Propane Vapor)
Burner capacities: See Technical Data, page 47
Material capacity (max): 200-300 lb (91-136 kg)
Related Manuals:
IMPORTANT SAFETY INSTRUCTIONS
Read all warnings and instructions in this
manual. Save these instructions.
Operation 3A1319
Parts 3A1321
Double Bead 3A0004
SmartDie
II
3A1738
FlexDie
3A1738

Questions and Answers

  • B
    benjamintylerAug 17, 2025
    Why Graco ThermoLazer 200TC kettle main burners do not ignite correctly?
    • K
      Kendra CookAug 17, 2025
      If the main burners on your Graco Industrial Equipment kettle do not ignite or burn correctly, start by checking the kettle gas safety valve knob position (turn knob to ON position). Also, ensure that the kettle temperature control dial is set to a temperature 25° F (13.9° C) higher than the material temperature. Check for disconnected gas lines and ensure that all hose fittings are connected and tightened, and inspect for gas leaks. Additionally, unplug any burner holes and lines that may be plugged.
  • D
    Daniel MaciasAug 21, 2025
    What to do if Graco ThermoLazer 200TC torch does not ignite?
    • G
      guzmangregoryAug 21, 2025
      If the torch on your Graco Industrial Equipment does not ignite, verify that the LP-gas tank is not empty and replace it if needed. Ensure that the LP-gas tank shut-off valve and the torch manual gas shut-off valve are open. Check that the gas supply hose is properly connected to the tank and inspect all gas lines for leaks, connecting and tightening fittings as necessary.
  • U
    ujacobsonAug 25, 2025
    What to do if Graco Industrial Equipment kettle main burners do not shut off?
    • D
      Daniel TravisAug 25, 2025
      If the main burners on your Graco Industrial Equipment kettle do not shut off, make sure the kettle temperature control dial is turned to a setting 25° F (13.9° C) (minimum) lower than the material temperature.
  • A
    Amy FergusonAug 28, 2025
    Why Graco ThermoLazer 200TC thermometer not matching material temperature in kettle?
    • K
      kylemorrisAug 28, 2025
      If the thermometer in your Graco Industrial Equipment kettle is not matching the material temperature, first allow sufficient time for the material to reach the operating temperature. Ensure the material is fully agitated. If the ambient conditions are cool or windy, move the equipment out of these conditions. Discharge the material and check the thermometer.
  • J
    John MaldonadoSep 1, 2025
    How to fix Graco ThermoLazer 200TC Industrial Equipment agitator crank handle when it is hard to move?
    • T
      tammyjonesSep 1, 2025
      If the agitator crank handle on your Graco Industrial Equipment is hard to move, it could be due to several factors. If the material is cold, allow time for it to reach operating temperature. Add grease to linkage ball rod ends. Also, check for any foreign material lodged between the agitator and kettle; if found, carefully dislodge and remove it.
  • P
    paulpinedaSep 5, 2025
    What to do if Graco Industrial Equipment kettle main burner does not turn on?
    • M
      Mr. Troy Proctor IISep 5, 2025
      To resolve the issue of the main burner not turning on in your Graco Industrial Equipment kettle, ensure that the kettle temperature control dial is set to a setting 25° F (13.9° C) (minimum) higher than the material temperature.
  • S
    susan65Sep 8, 2025
    Why Graco Industrial Equipment screed box burner does not ignite?
    • K
      Karen Garcia MDSep 9, 2025
      If the screed box burner on your Graco Industrial Equipment does not ignite, does not remain ignited, or cannot change heat output, verify that the LP-gas tank is not empty and replace it if needed. Ensure the LP-gas tank shut-off valve is open and that the gas supply hose is connected to the tank. Check for any gas leaks and ensure all fittings are properly connected and tightened.
  • S
    sbrandtNov 12, 2025
    What to do if Graco ThermoLazer 200TC Industrial Equipment kettle pilot burner does not ignite?
    • S
      Suzanne GoodwinNov 12, 2025
      If the kettle pilot burner on your Graco Industrial Equipment does not ignite, there could be several reasons: * Check if the LP-gas tank is low or empty and replace it with a full tank. * Ensure the gas supply hose is connected to the tank and that the LP-gas tank shut-off valve and manual gas shut-off valve are open. * Inspect gas lines for leaks and ensure they are properly connected and tightened. Also, make sure the kettle gas safety valve knob is in the 'PILOT' position and fully pushed in. Strong winds can also blow out the flame, so move the equipment out of strong winds and ensure the burner view ports are closed. If the burner or gas lines are plugged, unplug them. Other potential issues include a weak battery in the pilot igniter (replace the part), an incorrect pilot el...

Summary

Important Safety Instructions

Warnings

FIRE AND EXPLOSION HAZARD

Hazards associated with flammable fumes and liquids, and precautions to prevent fire and explosion.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment to prevent serious injury, including eye injury, hearing loss, and burns.

EQUIPMENT MISUSE HAZARD

Risks of death or serious injury due to improper use of equipment.

Kettle Gas Safety Valve, Temperature Control, and Thermopile Diagnosis

Kettle Temperature Control Replacement

Kettle Temperature Control Calibration

Kettle Thermometer Replacement

Kettle Thermometer Calibration

Adjust Kettle Pilot Igniter Electrode Gap

Kettle Over-Temperature Switch Replacement

Thermopile Replacement

Removal and Installation of Electrode

Pilot Burner

Carbide Runner Replacement on Smart Die II (300 TC;ProMelt)

Carbide Runner Replacement on FlexDie (200;200 TC)

Kettle Gas Regulator Replacement ThermoLazer 200;200 TC

Kettle Gas Regulator Replacement ThermoLazer 300 Tc

Kettle Gas Regulator Replacement ThermoLazer ProMelt

Torch and Screed Burners Gas Regulator Replacement (ThermoLazer 300 TC;ProMelt)

Rear Screed Burner Assembly (ThermoLazer 300 TC;ProMelt)

Front Screed Burner Assembly (ThermoLazer 300 tc;ProMelt)

Screed Burner (ThermoLazer 300 tc;ProMelt) Vertical front

Screed Burner (ThermoLazer 300 tc;ProMelt) Horizontal

Main Gas Filter (ThermoLazer 300 TC;ProMelt)

Screed Burner Filter

Troubleshooting

Applying Material

Technical Data

Graco Standard Warranty

Graco ThermoLazer 200TC Specifications

General IconGeneral
BrandGraco
ModelThermoLazer 200TC
CategoryIndustrial Equipment
LanguageEnglish

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