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Graco InvisiPac Tank-Free HM25 - User Manual

Graco InvisiPac Tank-Free HM25
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3A2347ZAA
EN
Instructions - Parts
InvisiPac
HM25 Tank-Free
Hot Melt Delivery System
For delivering and dispensing hot melt adhesive pellets. For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
1200 psi (8.3 MPa, 83 bar) Maximum Working Pressure
400°F (204°C) Maximum Fluid Operating Temperature
100 psi (0.7 MPa,7 bar) Maximum Air Inlet Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual and in the gun and hose manuals.
Save all instructions.
ti20440b
9902471
Certified to
CAN/CSA C22.2 No. 88
Conforms to
ANSI/UL 499

Table of Contents

Questions and Answers

  • P
    prestonwarnerSep 23, 2025
    Why is there no power to my Graco InvisiPac Tank-Free HM25 Industrial Equipment unit?
    • A
      Angela Long MDSep 23, 2025
      Check that the main power breaker is turned on and that the power plug is connected.
  • P
    portermarkAug 25, 2025
    What to do if my Graco InvisiPac Tank-Free HM25 Industrial Equipment pump is running away?
    • G
      George AndersonAug 25, 2025
      If the Graco Industrial Equipment pump is running away, it could be due to several reasons. First, check if the storage bin is out of adhesive and refill if necessary. Also, ensure the melter temperature is set correctly, according to the manufacturer's recommendations. Additionally, inspect the vacuum transfer hose or funnel for any blockages and clear them. Finally, examine the pump seals for wear or damage and repair them if needed.
  • J
    jlongAug 25, 2025
    What causes pump diving in Graco InvisiPac Tank-Free HM25 and how to fix it?
    • J
      James HendricksAug 26, 2025
      If the Graco Industrial Equipment pump is diving, it may be due to the storage bin being out of adhesive pellets; refill the bin. Also, the melter might be at an incorrect temperature, too low, so check the temperature setting and adjust it to the manufacturer's recommendation. A plugged vacuum transfer hose or funnel can also cause this, so clear any blockages. Additionally, check if the feed rate for dispensing is too high. Lastly, inspect the pump seals for wear or damage, and repair if necessary.
  • J
    Jennifer HenryAug 27, 2025
    How to troubleshoot vacuum transfer not working in Graco InvisiPac Tank-Free HM25 Industrial Equipment?
    • A
      Alison BrownAug 27, 2025
      If the vacuum transfer is not working on your Graco Industrial Equipment, first verify the vacuum transfer system air pressure is within 40-80 psi (60 psi recommended). Next, check that the air line is connected and not pinched, if air is at the system air gauge but not to the air shaker. If air is at the shaker but there is no feed, a plugged shaker unit may be the cause. Remove the shaker from the system and remove the plug.
  • R
    Ricardo HughesAug 27, 2025
    What causes no current to the melter in Graco InvisiPac Tank-Free HM25?
    • M
      Michael BakerAug 27, 2025
      If there's no current to the melter in your Graco Industrial Equipment, check fuses F1 and F2 on the MZLP with the daughter board. Also, ensure that J1 is plugged into the MZLP with the daughter board. The system also requires a hose connected to Channel 1 or the use of the optional Overtemperature Jumper, 16Y727.
  • R
    Randall RodriguezSep 14, 2025
    How to troubleshoot a fill solenoid error on Graco InvisiPac Tank-Free HM25?
    • M
      michelleandersonSep 14, 2025
      If you encounter a Fill Solenoid Error on your Graco Industrial Equipment, verify the wiring between J13 and the refill solenoid is not damaged. Restart the system.
  • M
    Matthew CharlesSep 12, 2025
    How do I fix a cycle switch error on Graco InvisiPac Tank-Free HM25 Industrial Equipment?
    • B
      Brett CampbellSep 12, 2025
      If you're experiencing a cycle switch error on your Graco Industrial Equipment, it could be due to no signal from the air motor sensor. Check the wiring on J16 of the daughter board. Also, check for a loose cycle switch bolt and tighten it. If those steps don't solve the problem, consider replacing the cycle switch.
  • D
    Deborah CortezSep 13, 2025
    What does it mean when my Graco Industrial Equipment says 'Missing DB'?
    • L
      lisa28Sep 13, 2025
      If the Graco Industrial Equipment is showing a missing DB error, it means the system is not acknowledging the daughter board. This could be due to a bad connection between the daughter board and the MZLP board. Loosen the daughter board, re-seat it, then secure it. If the MZLP daughter board does not respond to adjustment, replace the daughter board.
  • U
    uleeSep 4, 2025
    How to troubleshoot high current in a Graco InvisiPac Tank-Free HM25 melter?
    • C
      campbelljasonSep 5, 2025
      If the Graco Industrial Equipment melter is showing high current, measure the resistance to ground between the heater leads. Replace the band heater or rod heater if needed.
  • M
    mccluredebraSep 2, 2025
    What should I do if there's unexpected current in gun X of my Graco InvisiPac Tank-Free HM25 Industrial Equipment?
    • A
      Alyssa ReedSep 2, 2025
      If you are seeing unexpected current to gun X on your Graco Industrial Equipment, it could be due to unexpected current flow to gun X. Replace the MZLP. Also, check heater resistance and resistance to ground, and replace the heater if necessary.

Summary

Related Manuals

Required Tools

Models

Warnings

Component Identification

Setup

Grounding

Ensures proper electrical connection to reduce shock hazard.

Location

Specifies ambient temperature and placement requirements for system components.

Attach Components

Details steps for connecting hoses, funnels, and other system parts.

Recommended Air Setup

Connect Electrical Cord

Select ADM Settings

480 V Electrical Circuits

Guidelines for installing a transformer for 480V supply and sizing calculations.

208 V Electrical Circuits

Recommendations for installing a transformer for 208V supply.

Operation

Overview

Describes the system's function of pulling, melting, pumping, and dispensing adhesive.

Initial Startup and Prime

Steps to prepare the system for its first use, including filling and powering on.

Manual Refill

Automatic Refill

Dispense

Shutdown

Schedule

Pressure Relief Procedure

Drain the System

Flush

Maintenance

Replace Outlet Filter

Steps to inspect and replace the filter preventing contaminants from entering hoses and guns.

Replace Inlet Filter

Procedure for replacing the filter that prevents large items from entering the system.

Replace Funnel Filter

Filter Maintenance Guidelines

Troubleshooting

ADM Error Code Table

Lists ADM error codes, their meaning, and potential causes and solutions.

Repair

Pump

Detailed procedures for replacing seals, bearings, and rod in the pump assembly.

Melter

Multi-Zone Low Power Temperature Control Module (MZLP)

Replace MZLP Fuse

Steps for identifying and replacing fuses on the MZLP module.

Replace MZLP Daughter Card

Air Controls

Replace Air Control Solenoids

Steps to remove and replace the solenoids in the air control assembly.

Replace Air Control Gauge

Instructions for removing and installing the air control gauge.

Replace Pilot Valve

Replace Air Valve

Remove Air Motor

Replace Air Motor Piston O-Ring

Replace Air Motor Throat Seals

Software Update Procedure

Electrical Schematics

Incoming Power and Terminal Jumpers

Details on connecting incoming power and setting terminal jumpers based on phase and voltage.

Systems with One MZLP Module

Systems with Two MZLP Modules

Systems with Three MZLP Modules

Typical Hose Applicator Wiring

Parts

System Parts, Page 1 of 3

List of parts for the InvisiPac system, covering the first part of the assembly.

System Parts, Page 2 of 3

System Parts, Page 3 of 3

System Parts

Electrical Enclosure

Melter and Pump Assembly, 24 R375

Air Motor, 24 R025

Feed System Shaker and Tube, 24 T812

Air Controls Assembly

Pressure Relief Valve, 24 P856

Feed Inlet Funnel, 17 F461

Inlet Funnel Filter Kit, 24 U701

Accessories

Special Tools

Tools designed for system repairs to prevent part damage.

Preventive Maintenance Kit

Complete Maintenance Kit

Non-Graco Gun Adapter Cables

Air Adjustment Lock, 24 R084

System Stand, 24 R088

System Stand Installation

Steps to place and secure the system on the stand.

Caster for Stand, 120302

Adapter Plate, 24 R083

Adapter Plate Installation

Instructions for installing the adapter plate to replace existing applicator systems.

30 Gallon Vibrating Hopper, 24 R136

Light Tower Kit, 24 R226

Light Tower Kit Installation

Air Reservoir Kit, 16 W366

4 Channel Upgrade Kit, 24 R237

4 Channel Upgrade Kit Installation

6 Channel Upgrade Kit, 24 U575

6 Channel Upgrade Kit Installation

Single-Phase 480 V to 240 V Transformer, 24 U169

InvisiPac ADM Simulator Kit, 24 R323

Overtemperature Jumper, 16 Y727

Installation

How to install the jumper to run the melter without a hose/gun.

Strain Relief Bushing Kit, 24 X190

Installation

Steps to install a strain relief bushing for smaller diameter power cords.

Filter Rebuild Kit, 24 W595

Air Metric Fitting Kit, 24 W637

Material Tracking Kit, 24 Y162

Appendix A - ADM

General Operation

Explains ADM power, screen navigation, and enabling/disabling the heating system.

Icon Identification

Identifies icons used in Operation, Setup, and Schedule screens for user interaction.

Operation Screens

Home

Shows actual temperatures of the system melter and each gun and hose.

Targets

Allows editing temperature settings for the system melter, guns, and hoses.

Events

Explains the Events screen for viewing system logs and error codes.

Errors

Diagnostic

Setup Screens

Maintenance

Schedule

How to set automatic ON/OFF times for heating and pump operation.

Advanced 1

Settings for language, date, time, password, and screen saver.

Advanced 2

Settings for temperature, mass, and distance units.

Advanced 3

Advanced 4

Appendix B - USB Downloading, Uploading

Download Procedure

Steps to download system settings, logs, and language files via USB.

Upload Procedure

Procedure for installing system configuration or custom language files via USB.

USB Logs

System Settings File

System Language File

Technical Data

Dimensions

System Dimensions

Overall physical dimensions of the InvisiPac system.

Mounting Hole Dimensions

Specifications for mounting the system to a wall.

System with Stand and Vacuum Feed Dimensions

Graco Extended Warranty

Graco Information

Graco InvisiPac Tank-Free HM25 Specifications

General IconGeneral
ModelInvisiPac Tank-Free HM25
CategoryIndustrial Equipment
Output Rate25 lb/hr (11.3 kg/hr)
Number of Guns SupportedUp to 2
Power Supply200-240 VAC, 50/60 Hz, 1 Phase
Viscosity RangeUp to 20, 000 cP
Weight85 lb (38.6 kg)

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