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Graco D200 - User Manual

Graco D200
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313527ZAD
EN
Repair - Parts
Supply Systems
For transferring or dispensing sealants, adhesives, or other medium to high viscosity
fluids. For professional use only.
Not approved for use in European explosive atmosphere locations.
L20c 2 inch single post elevator
20 liter (5 gallon) size
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure
S20 3 inch single post
20 liter (5 gallon) size
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure
D60 3 inch dual post
60 liter (16 gallon) size
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure
D200 3 inch dual post
200 liter (55 gallon), 115 liter (30 gallon),
60 liter (16 gallon) size, 30 liter (8 gallon),
20 liter (5 gallon) sizes
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure
D200S 6.5 inch dual post
200 liter (55 gallon), 115 liter (30 gallon)
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure
See page 6 for model information and approvals.
The Graco Control Architecture Electric Components
are Listed in Intertek’s Directory of Listed Products.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Ti10429A
CM14BA
D200

Table of Contents

Other manuals for Graco D200

Preview: Instructions-Parts List
Instructions-Parts List28 pages

Questions and Answers

  • G
    George LeonardAug 18, 2025
    What to do if Graco D200 Industrial Equipment pump won't prime?
    • R
      Rebecca GonzalezAug 18, 2025
      If your Graco Industrial Equipment pump isn't priming or is pumping air, the issue might be due to a closed air valve or a clogged air line, in which case you should open or clear it. Another potential cause is insufficient air pressure; try increasing it. The hand valve might be closed, clogged, dirty, worn, or damaged. In this case, you should open, clear, clean, or service it. Also, a worn or damaged piston can cause this problem, so consider replacing it.
  • B
    Brian ParkAug 20, 2025
    Why won't the ram raise or lower on my Graco D200 Industrial Equipment?
    • M
      Melissa SheaAug 20, 2025
      If the ram on your Graco Industrial Equipment isn't raising or lowering, it could be due to several reasons. First, check for a closed air valve or a clogged air line; if so, open or clear it. Also, not enough air pressure can be the cause, so you should increase it. The hand valve might be closed or clogged; in that case, open or clear it. Finally, a worn or damaged piston could be the culprit, requiring replacement.
  • T
    Trevor MooreAug 23, 2025
    What to do if air assist valve won't hold drum down on Graco D200?
    • J
      jorgejohnsonAug 23, 2025
      If the air assist valve on your Graco Industrial Equipment isn't holding the drum down or pushing the plate up, first check for a closed air valve or a clogged air line, and open or clear it. Also, ensure there's enough air pressure and increase it if needed. A clogged valve passage can also cause this, so clean it.
  • N
    nicole91Aug 26, 2025
    Why is fluid squeezing past ram plate wipers on my Graco Industrial Equipment?
    • A
      Autumn LynnAug 26, 2025
      If fluid is squeezing past the ram plate wipers on your Graco Industrial Equipment, it could be due to excessive air pressure; try decreasing it. Alternatively, the wipers may be worn or damaged, requiring replacement.
  • K
    Kimberly MorenoAug 28, 2025
    How to decrease ram speed on Graco D200 Industrial Equipment?
    • C
      Cathy PetersonAug 28, 2025
      If the ram on your Graco Industrial Equipment raises and lowers too fast, the air pressure might be too high. Decrease the air pressure to resolve this issue.
  • M
    Michelle ShannonAug 30, 2025
    Why is air leaking around cylinder rod on Graco D200?
    • A
      Alexander Williams Jr.Aug 30, 2025
      If you notice air leaks around the cylinder rod of your Graco Industrial Equipment, it's likely due to a worn rod seal that needs replacement.
  • J
    Julie DoyleSep 2, 2025
    What to do if Graco Water Pump will not prime properly or pumps air?
    • K
      Karen SmithSep 2, 2025
      If your Graco Water Pump isn't priming correctly or is pumping air, there are several potential causes. First, check for a closed air valve or a clogged air line; if found, open or clear them. Next, ensure there's sufficient air pressure, and increase it if necessary. Also, inspect the hand valve for any blockages; if it's clogged, open and clear it. Lastly, the hand valve might be dirty, worn, or damaged, requiring cleaning or servicing. A worn or damaged piston can also cause these symptoms, so replace it if necessary.
  • W
    wolfelaurenSep 4, 2025
    Why Graco Water Pump ram will not raise or lower?
    • M
      Mario HarmonSep 4, 2025
      If the ram on your Graco Water Pump isn't raising or lowering, it could be due to several reasons. Ensure that the air valve is open and the air line isn't clogged. Insufficient air pressure could also be the cause, so increase it if needed. A worn or damaged piston or a closed or clogged hand valve can also prevent the ram from moving; replace the piston or open/clear the valve as necessary.
  • S
    Steven JonesSep 7, 2025
    What to do if the air assist valve will not hold drum down or push plate up on Graco Water Pump?
    • K
      Kimberly TaylorSep 7, 2025
      If the air assist valve on your Graco Water Pump fails to hold the drum down or push the plate up, start by checking for a closed air valve or a clogged air line, and open or clear them. Insufficient air pressure can also cause this issue, so increase the pressure. Additionally, a clogged valve passage could be the problem; if so, clean it.
  • V
    Victoria SimmonsSep 9, 2025
    What causes fluid to squeeze past ram plate wipers on Graco Water Pump?
    • J
      john13Sep 9, 2025
      If fluid is squeezing past the ram plate wipers on your Graco Water Pump, it could be due to excessive air pressure, so decrease it. Another potential cause is worn or damaged wipers, which would require replacement.

Summary

Related Manuals

Warnings

Skin Injection Hazard

High-pressure fluid can pierce skin, leading to serious injury or amputation.

Moving Parts Hazard

Moving parts can pinch or amputate body parts, posing a significant risk.

Fire and Explosion Hazard

Flammable fumes can ignite or explode, requiring careful ventilation and ignition control.

Equipment Misuse Hazard

Misuse of equipment can lead to death or serious injury. Follow instructions carefully.

Electric Shock Hazard

Improper grounding, setup, or usage can cause electric shock. Ensure proper grounding.

Splatter Hazard

Hot or toxic fluid splatter can cause serious injury if it contacts skin or eyes.

Toxic Fluid or Fumes Hazard

Toxic fluids or fumes can cause serious injury or death if inhaled, ingested, or splashed.

Personal Protective Equipment

Wear appropriate protective gear for operating or servicing equipment to prevent injury.

Models

Model Identification Matrix

A matrix to define supply system construction based on part number digits.

Component Identification

D200 3 in. and D200 s 6.5 in. Dual Post

Identifies components of the D200 and D200s dual post supply systems.

S20 3 in. Single Post and D60 3 in. Dual Post

Identifies components for S20 single post and D60 dual post systems.

Integrated Air Control Module

Details the components of the integrated air control module for various models.

L20 c 2 in. Elevator

Identifies components specific to the L20c 2-inch elevator model.

Platen Component Identification

Illustrates and labels components of the platen assembly.

Before Beginning Repair

Grounding

Essential safety procedure to reduce risks of static and electric shock by proper grounding.

Pressure Relief Procedure

Step-by-step guide to safely relieve pressure before servicing equipment.

Maintenance Procedures

Flush Before Using Equipment

Procedure to flush the pump with solvent to remove protective oil before use.

Platen Maintenance

Instructions for maintaining the platen, including clearing air assist tubes.

Adjust Spacers

How to adjust or remove spacers on platens for different pail types.

Remove and Reinstall Wipers

Detailed steps for disassembling and reassembling wiper assemblies.

Troubleshooting

Ram Issues

Common problems and solutions related to the ram's movement and seals.

Repair

Disconnect Pump from Platen

Procedures for separating the pump from various platen mounting kits.

Connect Platen

Steps to properly attach the platen to the pump.

Remove Displacement Pump

Guidance on removing the displacement pump based on unit configuration.

Install Displacement Pump

Steps for installing a displacement pump, including air motor connection.

Remove Air Motor

Procedures for safely removing the air motor from different supply units.

Install Air Motor

Steps for installing the air motor onto various supply unit configurations.

Supply Unit Repair

Disassemble Piston Rod Seal

Steps to disassemble the piston rod seal assembly for D200s 6.5 in. units.

Disassemble Ram Piston

Procedures for disassembling the ram piston components.

Disassemble Piston Rod Seal and Bearing

Steps for disassembling piston rod seals and bearings for D200, D60, S20 rams.

L20 c 2 in. Elevator

Details for disassembling and assembling the piston rod seal, bearing, and piston for L20c elevator.

Power Supply

Remove 24 VDC Module

Steps to remove the 24 VDC power supply module from the mounting bracket.

Replace 24 VDC Fuses

Instructions for safely replacing fuses in the 24 VDC power supply.

Install 24 VDC Module

Procedure for mounting and connecting the 24 VDC module and switch.

Remove 100-240 VAC Power Supply

Steps to remove the 100-240 VAC power supply and its components.

Replace 100-240 VAC Fuses

Instructions for replacing fuses in the 100-240 VAC power supply.

Install 100-240 VAC Power Supply

Procedure for installing the 100-240 VAC power supply and related components.

Parts

D200 s 6.5 in. Supply Units

Exploded view and parts list for D200s 6.5 in. supply units.

D200 3 in. Supply Units

Exploded view and parts list for D200 3 in. supply units.

D60 3 in. Dual Post Supply Unit

Exploded view and parts list for the D60 3-inch dual post supply unit.

S20 3 In. Single Post Ram

Exploded view and parts list for the S20 3-inch single post ram.

Platen Descriptions

Table detailing platen sizes, materials, and associated wiper assembly kits.

Platen Mounting Kits

Diagrams and part numbers for Check-Mate and Dura-Flo platen mounting kits.

Accessories

D200 s, D200, and D60 DataTrak Accessory Kits

Lists accessory kits for DataTrak systems on D200s, D200, and D60 units.

Two-Button Interlock Air Control Kit

Information on the two-button interlock air control kit.

Check-Mate Displacement Pump Kits

Manual references for Check-Mate displacement pump kits by size.

Dura-Flo Displacement Pump Kits

Manual references for Dura-Flo displacement pump kits by size.

Dimensions

Ram Model Dimensions

Table providing dimensional data (A-F) for various ram models.

Weight

Table listing maximum weights for different platen sizes.

Technical Data

Max Air Input Pressure; Air Inlet Size

Specifications for air input pressure and inlet size based on model and platen.

Wetted Parts (Displacement Pump)

Lists wetted parts materials for displacement pumps.

Graco Standard Warranty

Graco D200 Specifications

General IconGeneral
BrandGraco
ModelD200
CategoryIndustrial Equipment
LanguageEnglish

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