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Graco D200 User Manual

Graco D200
68 pages
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313527ZAD
EN
Repair - Parts
Supply Systems
For transferring or dispensing sealants, adhesives, or other medium to high viscosity
fluids. For professional use only.
Not approved for use in European explosive atmosphere locations.
L20c 2 inch single post elevator
20 liter (5 gallon) size
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure
S20 3 inch single post
20 liter (5 gallon) size
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure
D60 3 inch dual post
60 liter (16 gallon) size
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure
D200 3 inch dual post
200 liter (55 gallon), 115 liter (30 gallon),
60 liter (16 gallon) size, 30 liter (8 gallon),
20 liter (5 gallon) sizes
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure
D200S 6.5 inch dual post
200 liter (55 gallon), 115 liter (30 gallon)
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure
See page 6 for model information and approvals.
The Graco Control Architecture Electric Components
are Listed in Intertek’s Directory of Listed Products.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Ti10429A
CM14BA
D200

Table of Contents

Other manuals for Graco D200

Questions and Answers:

Graco D200 Specifications

General IconGeneral
BrandGraco
ModelD200
CategoryIndustrial Equipment
LanguageEnglish

Summary

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Warnings

Skin Injection Hazard

High-pressure fluid can pierce skin, leading to serious injury or amputation.

Moving Parts Hazard

Moving parts can pinch or amputate body parts, posing a significant risk.

Fire and Explosion Hazard

Flammable fumes can ignite or explode, requiring careful ventilation and ignition control.

Equipment Misuse Hazard

Misuse of equipment can lead to death or serious injury. Follow instructions carefully.

Electric Shock Hazard

Improper grounding, setup, or usage can cause electric shock. Ensure proper grounding.

Splatter Hazard

Hot or toxic fluid splatter can cause serious injury if it contacts skin or eyes.

Toxic Fluid or Fumes Hazard

Toxic fluids or fumes can cause serious injury or death if inhaled, ingested, or splashed.

Personal Protective Equipment

Wear appropriate protective gear for operating or servicing equipment to prevent injury.

Models

Model Identification Matrix

A matrix to define supply system construction based on part number digits.

Component Identification

D200 3 in. and D200s 6.5 in. Dual Post

Identifies components of the D200 and D200s dual post supply systems.

S20 3 in. Single Post and D60 3 in. Dual Post

Identifies components for S20 single post and D60 dual post systems.

Integrated Air Control Module

Details the components of the integrated air control module for various models.

L20c 2in. Elevator

Identifies components specific to the L20c 2-inch elevator model.

Platen Component Identification

Illustrates and labels components of the platen assembly.

Before Beginning Repair

Grounding

Essential safety procedure to reduce risks of static and electric shock by proper grounding.

Pressure Relief Procedure

Step-by-step guide to safely relieve pressure before servicing equipment.

Maintenance Procedures

Flush Before Using Equipment

Procedure to flush the pump with solvent to remove protective oil before use.

Platen Maintenance

Instructions for maintaining the platen, including clearing air assist tubes.

Adjust Spacers

How to adjust or remove spacers on platens for different pail types.

Remove and Reinstall Wipers

Detailed steps for disassembling and reassembling wiper assemblies.

Troubleshooting

Ram Issues

Common problems and solutions related to the ram's movement and seals.

Repair

Disconnect Pump from Platen

Procedures for separating the pump from various platen mounting kits.

Connect Platen

Steps to properly attach the platen to the pump.

Remove Displacement Pump

Guidance on removing the displacement pump based on unit configuration.

Install Displacement Pump

Steps for installing a displacement pump, including air motor connection.

Remove Air Motor

Procedures for safely removing the air motor from different supply units.

Install Air Motor

Steps for installing the air motor onto various supply unit configurations.

Supply Unit Repair

Disassemble Piston Rod Seal

Steps to disassemble the piston rod seal assembly for D200s 6.5 in. units.

Disassemble Ram Piston

Procedures for disassembling the ram piston components.

Disassemble Piston Rod Seal and Bearing

Steps for disassembling piston rod seals and bearings for D200, D60, S20 rams.

L20c 2 in. Elevator

Details for disassembling and assembling the piston rod seal, bearing, and piston for L20c elevator.

Power Supply

Remove 24 VDC Module

Steps to remove the 24 VDC power supply module from the mounting bracket.

Replace 24 VDC Fuses

Instructions for safely replacing fuses in the 24 VDC power supply.

Install 24 VDC Module

Procedure for mounting and connecting the 24 VDC module and switch.

Remove 100-240 VAC Power Supply

Steps to remove the 100-240 VAC power supply and its components.

Replace 100-240 VAC Fuses

Instructions for replacing fuses in the 100-240 VAC power supply.

Install 100-240 VAC Power Supply

Procedure for installing the 100-240 VAC power supply and related components.

Parts

D200s 6.5 in. Supply Units

Exploded view and parts list for D200s 6.5 in. supply units.

D200 3 in. Supply Units

Exploded view and parts list for D200 3 in. supply units.

D60 3 in. Dual Post Supply Unit

Exploded view and parts list for the D60 3-inch dual post supply unit.

S20 3 In. Single Post Ram

Exploded view and parts list for the S20 3-inch single post ram.

Platen Descriptions

Table detailing platen sizes, materials, and associated wiper assembly kits.

Platen Mounting Kits

Diagrams and part numbers for Check-Mate and Dura-Flo platen mounting kits.

Accessories

D200s, D200, and D60 DataTrak Accessory Kits

Lists accessory kits for DataTrak systems on D200s, D200, and D60 units.

Two-Button Interlock Air Control Kit

Information on the two-button interlock air control kit.

Check-Mate Displacement Pump Kits

Manual references for Check-Mate displacement pump kits by size.

Dura-Flo Displacement Pump Kits

Manual references for Dura-Flo displacement pump kits by size.

Dimensions

Ram Model Dimensions

Table providing dimensional data (A-F) for various ram models.

Weight

Table listing maximum weights for different platen sizes.

Technical Data

Max Air Input Pressure / Air Inlet Size

Specifications for air input pressure and inlet size based on model and platen.

Wetted Parts (Displacement Pump)

Lists wetted parts materials for displacement pumps.

Graco Standard Warranty

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