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Graco ThermoLazer ProMelt - User Manual

Graco ThermoLazer ProMelt
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ti23074a
ThermoLazer 300TC
ThermoLazer ProMelt
ti23073a
ThermoLazer 200/200TC
ti22634b
- For professional application of thermoplastic traffic marking compound materials
(reflective beads applied simultaneously with screeding) -
- For outdoor use only (not to be operated in rain or damp conditions) -
Fuel: LP Gas (Propane Vapor)
Burner capacities: See Technical Data, page 38.
Material capacity (max): 200-300 lb (91-136 kg)
Related Manuals:
2
IMPORTANT SAFETY INSTRUCTIONS
Read all warnings and instructions in this
manual. Save these instructions.
Repair 3A1320
Parts 3A1321
Double Bead Box 3A0004
SmartDie
II
3A1738
FlexDie
3A1738
Operation
ThermoLazer
®
200/200TC/300TC and
ThermoLazer ProMelt
Pavement Marking
Systems
3A1319K
EN

Other manuals for Graco ThermoLazer ProMelt

Questions and Answers

  • M
    Mariah WebbAug 16, 2025
    Why Graco Industrial Equipment kettle main burners do not ignite correctly?
    • H
      Heather MosesAug 16, 2025
      If the main burners on your Graco Industrial Equipment kettle do not ignite or burn correctly, start by checking the kettle gas safety valve knob position (turn knob to ON position). Also, ensure that the kettle temperature control dial is set to a temperature 25° F (13.9° C) higher than the material temperature. Check for disconnected gas lines and ensure that all hose fittings are connected and tightened, and inspect for gas leaks. Additionally, unplug any burner holes and lines that may be plugged.
  • M
    murrayjonathonAug 20, 2025
    What to do if Graco ThermoLazer ProMelt Industrial Equipment torch does not ignite?
    • A
      Allen GarciaAug 20, 2025
      If the torch on your Graco Industrial Equipment does not ignite, verify that the LP-gas tank is not empty and replace it if needed. Ensure that the LP-gas tank shut-off valve and the torch manual gas shut-off valve are open. Check that the gas supply hose is properly connected to the tank and inspect all gas lines for leaks, connecting and tightening fittings as necessary.
  • P
    peter33Aug 25, 2025
    What to do if Graco Industrial Equipment kettle main burners do not shut off?
    • S
      Sandra JohnsonAug 25, 2025
      If the main burners on your Graco Industrial Equipment kettle do not shut off, make sure the kettle temperature control dial is turned to a setting 25° F (13.9° C) (minimum) lower than the material temperature.
  • T
    thomas64Aug 27, 2025
    Why Graco Industrial Equipment thermometer not matching material temperature in kettle?
    • R
      Robert McfarlandAug 27, 2025
      If the thermometer in your Graco Industrial Equipment kettle is not matching the material temperature, first allow sufficient time for the material to reach the operating temperature. Ensure the material is fully agitated. If the ambient conditions are cool or windy, move the equipment out of these conditions. Discharge the material and check the thermometer.
  • D
    Dennis ContrerasAug 31, 2025
    How to fix Graco ThermoLazer ProMelt agitator crank handle when it is hard to move?
    • H
      henrygraceAug 31, 2025
      If the agitator crank handle on your Graco Industrial Equipment is hard to move, it could be due to several factors. If the material is cold, allow time for it to reach operating temperature. Add grease to linkage ball rod ends. Also, check for any foreign material lodged between the agitator and kettle; if found, carefully dislodge and remove it.
  • J
    Jonathan ThorntonSep 4, 2025
    What to do if Graco ThermoLazer ProMelt Industrial Equipment kettle main burner does not turn on?
    • W
      wcaldwellSep 4, 2025
      To resolve the issue of the main burner not turning on in your Graco Industrial Equipment kettle, ensure that the kettle temperature control dial is set to a setting 25° F (13.9° C) (minimum) higher than the material temperature.
  • W
    William EspinozaSep 7, 2025
    Why Graco ThermoLazer ProMelt screed box burner does not ignite?
    • S
      sknappSep 8, 2025
      If the screed box burner on your Graco Industrial Equipment does not ignite, does not remain ignited, or cannot change heat output, verify that the LP-gas tank is not empty and replace it if needed. Ensure the LP-gas tank shut-off valve is open and that the gas supply hose is connected to the tank. Check for any gas leaks and ensure all fittings are properly connected and tightened.
  • E
    Edward SotoNov 11, 2025
    What to do if Graco Industrial Equipment kettle pilot burner does not ignite?
    • D
      Donna ShannonNov 11, 2025
      If the kettle pilot burner on your Graco Industrial Equipment does not ignite, there could be several reasons: * Check if the LP-gas tank is low or empty and replace it with a full tank. * Ensure the gas supply hose is connected to the tank and that the LP-gas tank shut-off valve and manual gas shut-off valve are open. * Inspect gas lines for leaks and ensure they are properly connected and tightened. Also, make sure the kettle gas safety valve knob is in the 'PILOT' position and fully pushed in. Strong winds can also blow out the flame, so move the equipment out of strong winds and ensure the burner view ports are closed. If the burner or gas lines are plugged, unplug them. Other potential issues include a weak battery in the pilot igniter (replace the part), an incorrect pilot el...

Summary

Operation

Important Safety Instructions

Crucial safety warnings and instructions for operating the equipment.

System Chart

Warnings

Fire and Explosion Hazards

Safety precautions related to fire and explosion risks.

Equipment Misuse and Burn Hazards

Hazards associated with improper use, burns, and toxic fumes.

Carbon Monoxide Hazard

Risks associated with carbon monoxide from exhaust.

Toxic Fluid or Fumes Hazard

Dangers from toxic fluids or fumes.

Warnings (Continued)

Personal Protective Equipment

Requirements for protective gear to prevent injury.

Important Safety Information

General Safety Precautions

Safety guidelines for handling LP gas and equipment.

LP Gas Cylinder Usage

Specific instructions for using LP gas cylinders.

Important Safety Information (Continued)

Gas Leak Detection and Response

Procedures for detecting and responding to gas leaks.

Kettle Gas Safety Valve Operation

Instructions on using the kettle gas safety valve.

Equipment Submersion Warning

Warning against using equipment that has been underwater.

Important Safety Information (Before Starting)

Pre-Start Equipment Checks

Checks to perform before attempting to start the equipment.

Burn Hazards and Material Handling

Warnings about hot surfaces, molten plastic, and fire/explosion risks.

Inhalation Hazard and Gas Leak Checks

Risks of inhaling fumes and daily gas leak checks.

Lighting Instructions

Lighting Kettle Burners (ThermoLazer 200)

Steps for lighting the kettle burners on the ThermoLazer 200.

Lighting Instructions (Continued)

Kettle Burner Ignition Hazards

Fire and explosion risks related to main burner ignition.

Shutting Off Burner

Shutting Off Burner (ThermoLazer 300 TC;ProMelt)

Shutting Off Torch

Rear Screed Box Burner Lighting Instructions (ThermoLazer 300 tc;ProMelt)

Screed Box ThermoLazer 200;200 TC (FlexDie)

Burn Hazard During Installation

Warning about hot components during installation.

Removal of FlexDie Screed Box

Burn Hazard During Removal

Safety instructions for picking up the screed box.

Adjustments for FlexDie Screed Box

Screed Box ThermoLazer 300 TC;ProMelt (SmartDie II)

Adjustment of SmartDie II Screed Box

Burn Hazard During Handling

Safety instructions for picking up the screed box.

Screed Box Line Thickness Adjustment

Preparing ThermoLazer 200;200 TC;300 TC for Application

Burn Hazard and Safety Precautions

Safety regarding access covers and material handling.

Preparing ThermoLazer ProMelt for Application

Burn Hazard and Cover Latches

Safety regarding cover latches during operation.

Bead Dispenser Box

Applying Material to a Surface

Shutting Down

Clean-Up for ThermoLazer 200;200 TC;300 TC

Burn Hazard and Material Handling Precautions

Safety precautions when handling melted thermoplastic.

Clean-Up for ThermoLazer ProMelt

Burn Hazard and PPE Requirements

Safety regarding PPE when handling thermoplastic.

Maintenance

FatTrack Front Swivel Wheel System (ThermoLazer 300 tc;ProMelt)

Technical Data

Graco ThermoLazer ProMelt Specifications

General IconGeneral
BrandGraco
ModelThermoLazer ProMelt
CategoryIndustrial Equipment
LanguageEnglish

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