Graco Ultra Max 1595 User Manual

308854
Rev. F
First choice when
quality counts.
INSTRUCTIONS-PARTS LIST
INSTRUCTIONS
KEEP FOR REFERENCE.
Read this and all related manuals for
important warnings and instructions.
Airless Paint Sprayers
3000 psi (210 bar, 21 MPa ) Maximum Working Pressure
ULTRA MAX 1595
230 VAC
Model Series Description
232164 A Hi-boy with RAC IV tip, gun and hose
120 VAC
Model Series Description
232160 A Hi-Boy
232161 A Hi-Boy with RAC IV tip, gun and hose
232162 A CSA/UL Hi-Boy
232163 A CSA/UL Hi-Boy with RAC IV tip, gun
and hose
MARK V
100 VAC
Model Series Description
232166 A Hi-Boy
230 VAC
Model Series Description
232173 A Hi-boy with RAC IV tip, gun and hose
120 VAC
Model Series Description
232171 A Hi-Boy with RAC IV tip, gun and hose
All models are not available in all countries
Table of Contents
Component Function and Identification 3. . . . . . . . . . . .
Troubleshooting 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Repair Information 4. . . . . . . . . . . . . . . . . . . . . .
Motor Brush Replacement 7. . . . . . . . . . . . . . . . . . . . . .
Pressure Control 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Control Repair 10. . . . . . . . . . . . . . . . . . . . . . .
Pressure Control Wiring 12. . . . . . . . . . . . . . . . . . . . . . . .
Motor Replacement 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Housing & Connecting Rod Replacement 14.
Drive Housing Replacement 15. . . . . . . . . . . . . . . . . . . .
Displacement Pump Repair 16. . . . . . . . . . . . . . . . . . . . .
Parts 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Phone Number 24. . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Warranty 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
COPYRIGHT 1998, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
8194A
Model 232164
Related Manuals
Operator 308855. . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement Pump 308798. . . . . . . . . . . . . . . . .
Spray Gun 308491. . . . . . . . . . . . . . . . . . . . . . . . .
Spray Tip 308644. . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Ultra Max 1595 Specifications

General

Model	Ultra Max 1595
Type	Airless Paint Sprayer
Max Pressure	3000 PSI
Flow Rate	0.47 GPM
Weight	39 lbs
Power Source	Electric
Tip Size	0.015 to 0.019 inches
Hose Length	50 ft
Max. Working Pressure	3000 PSI
Voltage	120V
Amperage	15A

Summary

Airless Paint Sprayers

Related Manuals

Operator

Manual for operating the sprayer.

Displacement Pump

Manual for the displacement pump.

Spray Gun

Manual for the spray gun.

Spray Tip

Manual for the spray tip.

Warnings and Cautions

Component Identification and Function

General Repair Information

Pressure Relief Procedure

Steps to safely relieve system pressure before servicing.

Troubleshooting

Grounding

Motor Brush Replacement

Instructions for replacing motor brushes.

Pressure Control

Motor Test

Procedures to test the sprayer motor for proper function.

Pressure Control Replacement

Steps for replacing the pressure control unit.

Pressure Control Repair

Pressure Control Transducer and O-Ring Replacement

Procedure for replacing the pressure control transducer and O-ring.

Pressure Control Wiring

Motor Replacement

Bearing Housing and Connecting Rod Replacement

Drive Housing Replacement

Displacement Pump Repair

Parts Drawing – Sprayer

Parts List – Sprayer

Pressure Control Drawing

Pressure Control Parts List

Technical Data

Specifications and operating parameters of the pressure control system.

Dimensions

Physical measurements of the sprayer unit.

Accessories

Optional or supplementary items available for the sprayer.

Graco Standard Warranty

Graco Phone Number

Contact information for Graco customer support and ordering.