Gravely ZT2348 User Manual

Owner/Operator Manual
Models
915074 - ZT1640
915076 - ZT1840
915078 - ZT2044
915080 - ZT2348
915082 - ZT2552
ZT
00466700 11/05
Printed in USA
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Gravely ZT2348 Specifications

General

Brand	Gravely
Model	ZT2348
Category	Lawn Mower
Language	English

Summary

Model and Serial Number Information

Model Identification and Language Options

Lists mower models and available language options for the manual.

Recording Unit and Engine Serial Numbers

Instructions on where to find and record model and serial numbers for service inquiries.

Manual Overview and Product Registration

Introduction to the Owner's Manual

Outlines the manual's purpose, including safety, controls, and maintenance guidance.

Product Registration Process

Details the importance of product registration for warranty claims and service information.

Unauthorized Replacement Parts Warning

Advises against using non-Gravely parts due to potential performance and safety issues.

Product Delivery and Assembly

Addresses customer responsibility for assembly if not fully instructed by retailer.

Safety Precautions and Warnings

Pre-Operation Safety Checklist

Lists essential steps before operating the unit, including assembly and controls check.

Understanding Safety Alerts

Explains the meaning of safety alert symbols (Danger, Warning, Caution) and notations.

General Safety Warnings and Restrictions

Provides critical warnings about machine capabilities, slopes, and hazardous materials.

Detailed Safety Decals and Instructions

Weight Limits and Usage Restrictions

Specific decals detailing weight limits, hitch use, and slope operation restrictions.

Operation Safety Decals

Decals covering rotating parts, discharge safety, children, and maintenance shutdown procedures.

Fueling and Guard Safety Decals

Decals related to fuel tank filling and mower guard/bagger requirements.

Safe Operation Guidelines

Safe Mowing Practices

Covers safe operation like backing, child safety, slope use, and keeping guards in place.

Fueling and General Safety Rules

Details safe fueling, operator alertness, and general rules for safe use.

Hazard Avoidance and Visibility

Advises on avoiding hazards, rough terrain, and operating only in good visibility.

Advanced Operating and Slope Safety

Operator Requirements and Handling Precautions

Emphasizes trained adult operators, avoiding impairment, and safe handling of moving parts.

Slope Operation and Stability

Detailed instructions for safe operation on slopes, including speed and parking.

Towing and Load Safety

Guidelines for safe towing, loading, and general load handling.

Transport, Fuel, and Battery Safety

Safe Transport and Fuel Handling

Covers safe transport procedures and detailed rules for fueling and handling gasoline.

Battery Safety and Electrical Precautions

Warnings about battery hazards, electrical connections, and explosive gases.

Maintenance, Storage, and Component Safety

Safety related to storage, parts, governors, exhaust, and maintenance.

Assembly and Initial Checks

Tools and Unit Unpacking

Lists required tools and steps for unpacking the unit.

Battery Connection and Seat Placement

Guides on connecting the battery and placing the unit in an operating position.

System Verification Checks

Instructions to check engine oil, tire pressure, mower deck, and safety interlock system.

Controls and Operation Verification

Controls and Features Overview

Identifies all major controls and features of the mower unit using Figure 4.

Safety Interlock System Test Procedure

Details tests to ensure the safety interlock system is functioning correctly before operation.

Detailed Control Functions

Ignition, PTO, and Fuel Controls

Explains the operation of the ignition switch, PTO switch, and fuel shut-off valve.

Throttle, Choke, and Hour Meter

Describes the function of the throttle lever, choke control, and hour meter.

Steering Lever Operation

Details how to operate the steering levers for forward, reverse, and turning maneuvers.

Unit Adjustments and Fueling

Mower Lift Pedal and Seat Adjustment

Instructions for adjusting the mower deck height and operator seat position.

Axle Lock Operation and Fueling

Explains axle lock functionality and the procedure for filling fuel tanks.

Emergency Stopping and Manual Movement

Procedures for stopping the unit in an emergency and moving it manually.

Engine and Mower Operation

Starting and Stopping the Engine

Step-by-step guide for safely starting and stopping the mower's engine.

Operating Mower Blades and Unit

Instructions on engaging the PTO to operate the mower blades and moving the unit.

Transporting the Unit Safely

Guidelines for safely preparing and transporting the mower on a truck or trailer.

Tips for Best Performance

Advice on maintaining sharp blades, leveled deck, and cutting grass appropriately.

Maintenance Schedule and Tips

Cutting and Performance Tips

Advice on cutting height, speed, and mulching for optimal performance.

Regular Maintenance Tasks (Each Use)

Tasks to perform before or after each use, including safety checks and cleaning.

Scheduled Maintenance Tasks

Lists periodic maintenance like checking tires, blades, and following engine manual schedules.

Periodic Maintenance and Access

Scheduled Maintenance (25-100 Hours)

Maintenance tasks scheduled at 25, 50, and 100-hour intervals or annually.

Seat and Hood Access Procedures

Instructions on how to tip the seat forward and open/close the hood for access.

Mower Deck Leveling and Pitch Adjustment

Leveling the Mower Deck

Step-by-step guide to ensure the mower deck is level across the unit.

Adjusting Mower Deck Pitch

Procedure to set the front-to-back pitch of the mower deck for optimal cutting.

Mower Deck Service and Access

Mower Deck Pitch Adjustment Details

Further details on adjusting mower deck pitch and checking for correct settings.

Mower Deck Removal and Installation

Comprehensive instructions for removing and reinstalling the mower deck.

Opening the Deck Access Plate

Procedure to open the deck access plate for maintenance or inspection.

Mower Blade Service

Sharpening Mower Blades

Guidelines and warnings for sharpening mower blades, including balance checks.

Replacing Mower Blades

Step-by-step instructions for removing and installing mower blades, including torque specifications.

Blade and Roller Adjustments

Mower Blade Sharpening Patterns

Visual guide for correct mower blade sharpening patterns and discard criteria.

Adjusting Anti-Scalp Rollers

Instructions on adjusting anti-scalp rollers for different models and positions.

Battery Service and Cleaning

Battery Maintenance and Safety Warnings

Information on battery maintenance and crucial safety warnings regarding lead components.

Battery Removal and Installation

Detailed steps for safely removing and installing the unit's battery.

Cleaning Battery Cables and Terminals

Procedure for cleaning battery terminals and cables to ensure good connection.

Charging, Steering, and Speed Adjustments

Battery Charging Procedures

Safe methods for charging the unit's battery, including warnings about frozen batteries.

Adjusting Steering Lever Height

Steps to adjust the height of the steering levers for operator comfort.

Forward and Reverse Speed Adjustment

Guidance on adjusting steering levers for proper forward and reverse tracking.

Belt Replacement Procedures

Replacing the PTO Belt

Step-by-step guide for removing and installing the PTO belt, including safety precautions.

Replacing the Hydrostatic Belt

Detailed instructions for removing and installing the hydrostatic belt.

Storage Guidelines

Short Term Storage Recommendations

Instructions for storing the unit for short periods, emphasizing cleaning and indoor storage.

Long Term Storage Procedures

Guidelines for preparing the unit for extended storage, including fuel and battery care.

Troubleshooting Engine and Drive Issues

Engine Starting Problems

Common causes and corrections for the engine failing to crank or start.

Engine Running Rough

Identifies issues causing the engine to run roughly and their solutions.

Drive System and PTO Engagement Issues

Addresses problems with the unit not moving and PTO/blade engagement failures.

Troubleshooting Operation and Quality

Brake and Hour Meter Troubleshooting

Solutions for issues related to the parking brake and hour meter operation.

Steering and Unit Creep Issues

Diagnoses and corrects problems with the unit not tracking straight or creeping.

Poor Cutting Quality Diagnosis

Explains causes of poor cutting quality, like deck leveling or dull blades.

Parts and Accessories

Service Parts Identification

Lists part numbers and descriptions for common service parts.

Optional Accessories for Your Unit

Details optional accessories available to enhance unit functionality.

Technical Specifications

Engine and Performance Specs

Provides detailed specifications for the engine, speed, and turning radius.

Chassis, Tires, and Deck Specs

Lists specifications for the unit's size, weight, tires, and mower deck dimensions.

Ariens Limited Warranties

Lawn and Garden Consumer Warranty

Outlines the 2-year warranty for consumer use of lawn and garden products.

Commercial and Sno-Thro Warranties

Covers commercial use warranty and the 3-year warranty for Sno-Thro products.

DURA-CLEAN Auger Lifetime Warranty

Details the lifetime warranty for DURA-CLEAN Auger rubber components.

Warranty Details

Warranty Service Conditions

Lists requirements for obtaining warranty service, including maintenance and notification.

Warranty Exclusions and Limitations

Details items not covered by warranty, such as normal wear and misuse.

Remedy Limitations and Legal Rights

Addresses limitations on remedies and the legal rights granted by the warranty.

Manufacturer Information

Company Contact and Website

Provides contact details and website for Ariens Company.

California Chemical Warning

States the warning required by California regarding chemicals in engine exhaust.