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Grundfos MP 1 / Redi-Flo2 User Manual

Grundfos MP 1 / Redi-Flo2
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1
M-1227E
Submersible pump Grundfos MP 1 / Redi-Flo2
Eijkelkamp Soil & Water
P.O. Box 4, 6987 ZG Giesbeek,
the Netherlands
T +31 313 880 200
E info@eijkelkamp.com
I www.eijkelkamp.com
© 2017-05
Meet the difference
User manual

Questions and Answers:

Grundfos MP 1 / Redi-Flo2 Specifications

General IconGeneral
BrandGrundfos
ModelMP 1 / Redi-Flo2
CategoryWater Pump
LanguageEnglish

Summary

Information on this manual

General Description and Applications

Applications of the MP 1/Redi-Flo2 Pump

Details the intended uses and limitations for purging and sampling contaminated groundwater.

Technical Specifications

Safety Precautions

Explosion Hazard

Notes that the pumping system is not explosion-proof and advises consulting local authorities.

Personal Safety Equipment

Emphasizes the need for personal safety equipment when pumping hazardous material.

Warranty Conditions

Outlines warranty coverage for installations adhering to instructions and codes of practice.

Electrical Connection Safety

Advises caution when handling motor cables and electrical connections, following local regulations.

Service Requirements

Specifies that only uncontaminated pumps can be returned for servicing.

Transportation and Storage

Delivery and Packaging

Details how the pump is cleaned and packaged after production to ensure cleanliness.

Converter Handling

States the converter should be handled carefully as sensitive electronic equipment.

Pump Storage Guidelines

Specifies storage temperature range and cleaning requirements before storing the pump.

Converter Storage Guidelines

Specifies storage temperature range for the converter in a clean and dry area.

Pump Installation Procedures

Pump Assembly and Positioning

Provides instructions on pump assembly, positional requirements, and valve installation considerations.

Borehole Diameter Requirements

Specifies minimum and maximum borehole diameter requirements and use of cooling jackets.

Water Level Considerations

Defines the maximum allowable dynamic water level during pump operation.

Motor and Pipe Connections

Checking Motor Liquid Level

Procedure for checking and filling demineralised water in the motor before installation.

Pipe Connection Method

Details on connecting pipes or hoses to the pump's discharge port.

Lowering the Pump Safely

Instructions on how to lower the pump into the borehole without damaging the motor cable.

Installation Depth Requirements

Specifies the necessary submersion depth for motor cooling and shaft seal lubrication.

Converter Setup and Operation

Converter Placement Guidelines

Guidelines for placing the converter vertically to ensure air circulation and prevent water entry.

Converter Keypad Functions

Explains the function of the three operational buttons on the converter keypad for pump control.

Electrical Connection and Start-up

Connecting Pump to Converter

Details how to connect the pump's motor cable to the converter's power/motor cable safely.

Initial Pump Start-up

Steps for starting the converter and setting the pump to the desired direction of rotation.

Pump Speed Control

Instructions on adjusting pump speed using the converter's speed control button.

Pump Operation and Performance

Setting Pump Performance

Guidance on adjusting pump speed and allowing it to stabilize before making further changes.

Minimum Flow Requirements

Highlights the importance of maintaining minimum flow for motor cooling and avoiding pump damage.

Post-Operation Procedure

Procedure for safely switching off the converter before disconnecting the motor cable after use.

Performance Curves

Presents performance curves showing flow rate versus head at different frequencies for the MP 1 pump.

Maintenance and Service

Routine Pump Maintenance

Instructions for routine maintenance, including decontamination, cleaning, and replacement of wear parts.

Pump Servicing Guidelines

Details service requirements, emphasizing that only uncontaminated pumps are accepted and certification is needed.

Dismantling and Assembly

System Overview and Components

Provides a component breakdown and overview of the MP 1/Redi-Flo2 sampling pump system.

Pump Dismantling Procedure

Step-by-step procedure for safely taking apart the pump and its components.

Component Inspection

Instructions for inspecting dismantled pump parts for wear, corrosion, and fractures.

Pump Reassembly Procedure

Detailed procedure for reassembling the pump, ensuring correct fitting of seals, impellers, and components.

Troubleshooting Fault Codes

Disposal Recommendations

Motor Cable Replacement

Replacing the Motor Cable

Step-by-step guide for removing and installing a new motor cable for the pump.

Cable Connection Details

Instructions on connecting the motor cable wires and securing the plugs correctly.

Motor Cable Shortening

Shortening Motor Cables

Procedure for shortening motor cables with individual lead sheaths, specifying lengths.

Cable and Rotation Checks

Cable End Connection to Motor

Fitting plug pins to the motor cable leads and securing them firmly.

Checking Pump Rotation Direction

Observing the pump shaft movement to verify the correct direction of rotation.

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