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Table of Contents
I. GENERAL SAFETY INFORMATION............................................................................................................3
II. GENERAL INFORMATION.............................................................................................................................5
2.1 System Description...................................................................................................................................................5
2.2 Optional Features.....................................................................................................................................................6
2.3 Material Sampled......................................................................................................................................................6
2.4 Truck Probe Construction........................................................................................................................................6
III. GENERAL INSTALLATION REQUIREMENTS.......................................................................................7
3.1 Receiving Inspection................................................................................................................................................7
3.2 Pre-Installation Preparation.....................................................................................................................................7
3.3 Location......................................................................................................................................................................8
3.4 General Installation Guidelines...............................................................................................................................8
3.5 Initial Startup............................................................................................................................................................10
3.6 Controller Location..................................................................................................................................................11
3.7 System Wiring.........................................................................................................................................................11
3.7.1 Electrical Power Requirements, System..........................................................................................................11
3.7.1.1 Controller...........................................................................................................................................................12
3.7.1.2 Solenoid Valve Coils........................................................................................................................................12
3.7.1.3 Hydraulic Tank Heater (Optional)..................................................................................................................12
3.7.1.4 Hydraulic Pump Motor...................................................................................................................................12
3.8 System Plumbing....................................................................................................................................................13
IV. OPERATIONS AND ADJUSTMENTS.....................................................................................................14
4.1 Operators Control Components And Their Functions.......................................................................................14
4.1.1 POWER OFF/ON Switch S-1 & Light...............................................................................................................15
4.1.2 VACUUM MOTOR OFF/ON Switch S-2..........................................................................................................15
4.1.3 PROBE MOVEMENT Push-button Switches S-3 thru S-10 (Old Style Control)........................................15
4.1.4 PROBE MOVEMENT Joy-stick Switches S-3 & S-4 (Standard JS Control)..............................................15
4.1.5 Main Fuse.............................................................................................................................................................15
4.1.6 Terminal Strip.......................................................................................................................................................15
4.1.7 Vacuum Motor(s) Relay......................................................................................................................................15
4.2 Electrical Components...........................................................................................................................................16
4.2.1 Hydraulic Pump Motor........................................................................................................................................16
4.2.2 Pump Motor Starter & Thermal Overload........................................................................................................16
4.2.3 Hydraulic Oil Heater............................................................................................................................................16
4.2.4 Vacuum Motor......................................................................................................................................................16
4.3 Hydraulic Components...........................................................................................................................................17
4.3.1 Solenoid Valves V-1, V-2, V-3, & V-4...............................................................................................................17
4.3.1.1 Boom UP/DOWN Valve V-1...........................................................................................................................17
4.3.1.2 Counter Balance Valve V-12..........................................................................................................................17
4.3.1.2.1CounterBalanceValveadjustment:...................................................................................................................17
4.3.1.3 Boom LEFT/RIGHT Valve V-2.......................................................................................................................18
4.3.1.4 Boom IN/OUT Valve V-3.................................................................................................................................18
4.3.1.5 Sample Ports OPEN/CLOSE Valve V-4 (Compartmentalized Probe Only)............................................18
4.3.2 Relief Valve V-5...................................................................................................................................................18
4.3.3 Boom Left/Right Flow Control Valves V-6, V-7...............................................................................................19
4.3.4 Hydraulic Cylinders.............................................................................................................................................19
4.3.5 Rotary Actuator (Compartmentalized Probe Only).........................................................................................19
4.3.6 Rotational Motor...................................................................................................................................................20
4.3.7 Hydraulic Pump....................................................................................................................................................20