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Hatz Diesel 3H50TIC - User Manual

Hatz Diesel 3H50TIC
135 pages
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ASSEMBLY
INSTRUCTIONS
H50

Table of Contents

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Summary

Safety

Machine User and Manufacturer Obligations

Machine User or Machine Manufacturer Obligations

Outlines the duties of both the machine manufacturer and the user for safe assembly.

Meaning of Safety Symbols

Meaning of Safety Symbols

Defines the meaning of various safety symbols used throughout the document.

Safety Notes

Safety Notes

Contains important safety instructions for personal protection and safe operation.

Operational Safety

Provides crucial safety instructions for operating the machine safely and reliably.

Personal Protective Equipment

Personal Protective Equipment

Lists and describes essential personal protective equipment for safe operation and maintenance.

Machine-Specific Safety Instructions for Operation

Machine-Specific Safety Instructions for Operation

Details safety instructions specific to the operation of the engine and its installation.

Machine-Specific Safety Instructions for Maintenance Work

Machine-Specific Safety Instructions for Maintenance Work

Provides safety instructions tailored for carrying out maintenance tasks on the engine.

Electrical Equipment Safety

Electrical Equipment

Covers safety precautions and guidelines related to the engine's electrical components and systems.

Assembly Instructions

Engine Suspension and Installation

Discusses the importance of proper engine mounting and matching for optimal performance.

Flexible Engine Mounting

Recommends and details flexible engine mounting for noise and vibration reduction.

Energy Balance and Engine Cooling

Engine Cooling

Covers general aspects of engine cooling systems, including radiator attachment.

Fuel System

Fuel

Covers fuel handling safety, quality specifications, and temperature limits.

Fuel Specifications

Lists the approved diesel fuel types and specifications for different regions and engine types.

Exhaust Gas System

Permissible Exhaust Gas Back Pressure

Details the permissible exhaust gas back pressure limits and a measurement point.

Exhaust Gas Piping Downstream of Exhaust Gas Aftertreatment

Outlines important points for laying exhaust pipes after aftertreatment, including compensators and condensate drains.

Diesel Particulate Filter (DPF)

Covers the Diesel Particulate Filter (DPF), including cutting hazard, fire hazard, and burn danger warnings.

Intake and Combustion Air System

Air Filter Selection, Dimensioning and Intake Section

Discusses air filter selection, dimensions, and intake section components like the Europiclon 200.

Electrical System

Engine Control

Describes engine control systems, including variants with and without CAN bus.

Control Unit

Details the installation conditions and specifications for Bosch EDC 17CV54 and EDC 17C81 control units.

Connections

Lists the outputs and inputs for EDC 17CV54 and EDC 17C81, including CAN bus connections.

Control Unit Installation

Provides recommendations and requirements for installing the control unit, focusing on water protection and ventilation.

Diagnostics Tool

Introduces the HDS diagnostics tool for troubleshooting and parameter analysis.

Engine Monitoring (Engine Control and Sensor System)

Covers actuators for speed adjustment and display instruments used for engine monitoring.

Actuators (Speed Adjustment), Display Instruments

Details actuators for speed adjustment and various display instruments, including their IP ratings.

Start;Stop Control by ECU - Danger Avoidance

Covers danger avoidance measures for unintended starting and stopping of the engine via the ECU.

Danger Avoidance Measures in Moving Applications (Vehicles)

Outlines safety measures for preventing unintended vehicle movement during engine operation.

Danger Avoidance Measures in Non-Self-Propelled Applications

Details safety measures to prevent unexpected startup of non-self-propelled equipment.

Battery Sizes

Discusses battery requirements, safety precautions related to batteries, and general notes.

Battery Recommendations

Provides recommendations for battery capacity based on voltage systems and temperature.

Power Take Off

Main Take Off (Flywheel Side)

Details specifications for the main power take-off on the flywheel side, including forces and inertia.

Power Take Off

Covers power take-off capacity, limitations, and belt drive considerations.

Hydraulic Pumps on the Main Take Off

Details hydraulic pumps for the main take-off, including torque limits and available types.

Hydraulic Power Take Off

Details hydraulic power take-off options, including pump specifications and available models.

General Limits of Use

Cold Start Capability

Specifies the cold start capability of the engine at different voltages and altitudes.

Contact Protection for Machine Safety

Hot Surfaces and Rotating Parts

Identifies hot surfaces and rotating parts on the engine that pose injury risks.

Contact Protection

Shows contact protection guards for the fan and poly-V belt as optional accessories.

Maintenance

Maintenance Intervals

Lists recommended maintenance intervals for various tasks, categorized by operating hours or time.

Test of the Engine Installation (Checklist)

Initial Startup

Guides on initial startup checks, including part completeness and safety.

Testing of Engine Choice and Engine Environment

Guides on testing engine choice and environment, considering speed, load, and climate.

Testing of Accessibility to Operating and Service Points

Ensures easy access to operating and service points for maintenance and ensures safety.

The Installation Approval

Outlines the process and prerequisites for obtaining installation inspection and approval from HATZ.

Prerequisite for Carrying Out the Installation Inspection

Lists preparatory work required before the installation inspection, including measurements and system checks.

Functional Safety

Speed Adjustment

Explains speed adjustment mechanisms, including redundant speed settings for safety.

Fault Compensation Reactions

Describes different engine settings for fault compensation responses, including emergency running and engine stop.

Hatz Diesel 3H50TIC Specifications

General IconGeneral
Engine Model3H50TIC
Engine Type4-stroke diesel engine
Number of Cylinders3
Cooling SystemLiquid-cooled
Fuel SystemDirect injection
AspirationTurbocharged
Emission StandardEU Stage V

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