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Hayward 3200 Series User Manual

Hayward 3200 Series
20 pages
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30-LITINSB017 Rev-A
SAVE THIS INSTRUCTION MANUAL
Hayward Pool Products (Australia) Pty Ltd.
Melbourne-Sydney-Brisbane-Perth
Email: sales@hayward-pool.com.au Website: www.hayward-pool.com.au
P.O Box 4384, Dandenong South, VIC. 3164
ABN 66 083 413 414
Sales Ph 1300POOLS1 Fx 1300POOLS2
TriStar VS
®
NOTE: To prevent potential injury and to avoid unnecessary service calls,
read this manual carefully and completely.
The Hayward TriStar Variable Speed Pump is specifically engineered for the demanding
requirements of today’s in-ground swimming pool/spa that is equipped with large capacity
filters, heaters, and pool cleaning equipment. The variable speed, totally enclosed
permanent magnet motor, combined with its advanced hydraulic design, optimizes the
three essential pump elements to deliver superior flow, energy efficiency, and quietness.
3200 SERIES SELF-PRIMING
Model - TS540VS
TriStar Variable Speed Pump
Owners Manual
A joint government and industry program
Hayward TriStar VS Pump, Model: TS540VS
Variable Speed
ENERGY
RATING
Energy consumption
kWh per year
To pump 50,000 litres/day
264
When tested in accordance with AS 5102.2.
Actual energy use and running costs will depend on how you use the appliance.
Compare models at www.energyrating.gov.au
Efficiency
L/Wh
69.30
Flow Rate
L/min
120.59
Head
m
2.67
Power
W
104.47
Noise
dBA
46

Questions and Answers:

Hayward 3200 Series Specifications

General IconGeneral
BrandHayward
Model3200 Series
CategoryWater Pump
LanguageEnglish

Summary

IMPORTANT SAFETY INSTRUCTIONS

General Safety Guidelines

Covers essential precautions for installation, operation, and usage to prevent injury.

Risk of Electric Shock

Details hazards associated with electrical components and necessary safety measures.

IMPORTANT SAFETY INSTRUCTIONS

Pressure and Separation Hazards

Warns about dangers from system pressure and component separation during operation.

Suction Entrapment Hazards

Explains various entrapment risks (hair, limb, body) and mitigation methods.

Introduction

Product Dimensions

Provides physical measurements and specifications of the pump unit.

Installation Instructions

Pump Location and Mounting

Guides on selecting an appropriate site and securely mounting the pump.

Plumbing

Plumbing Guidelines and Warnings

Instructions for connecting pipes, thread sealant use, and pressure testing.

Electrical

Electrical Safety and Specifications

Covers wiring, RCD requirements, surge protection, bonding, and electrical specs.

User Interface Overview

Interface Controls and Navigation

Explains the function of buttons, display, and menu navigation for the pump controller.

Preset Speed and Timer Functions

Details the operation and adjustment of preset speeds (V1, V2, V3) and run times.

Startup and Configuration Menu

Outlines the initial startup sequence and how to access the configuration menu.

Initial Start Up

Startup Screen Sequence and Displays

Describes the sequence of screens shown when the pump is first powered on.

Configuration Menu

Adjusting Pump Speeds and Timers

Step-by-step guide to setting pump speeds (V1, V2, V3) and their run times.

Control Mode Selection

Instructions for selecting between Stand Alone and RS485 Control Modes.

Saving Configuration Settings

Saving and Exiting Configuration

Explains how settings are saved when exiting the configuration mode.

OmniLogic Integration Guide

Establishing System Connection

Details on wiring and initial connection to Hayward control systems like OmniLogic.

OmniLogic Configuration Steps

Guides on configuring the VSP within the OmniLogic system for proper control.

OmniLogic Integration Guide

HV Relay Controlled GPO Configuration

Specific steps for configuring the VSP when connected via an OmniLogic HV relay.

Start Up & Operation

Pump Priming and Initial Start

Procedures for priming the pump, ensuring water flow, and starting the motor.

Speed Selection and Flow Rates

Guidance on selecting optimal speeds and understanding flow rate performance.

Energy Usage Overview

Understanding Energy Consumption

Explains how pump energy usage is measured and calculated per hour.

Benefits of Low Speed Operation

Highlights advantages of running the pump at lower speeds, including savings and filtration.

Maintenance

Routine Maintenance Tasks

Describes regular upkeep procedures for the pump, like cleaning the strainer basket.

Shaft Seal Change Instructions

Safety and Component Removal

Safety precautions and steps for disassembling the pump to access the shaft seal.

Seal and Impeller Installation

Procedures for correctly installing the new shaft seal, impeller, and diffuser.

Parts Diagram

Parts Listing

A detailed list of replacement parts with corresponding part numbers and quantities.

Troubleshooting

Motor and Priming Issues

Diagnosing and resolving problems like the motor not starting or the pump failing to prime.

Flow and Noise Problems

Addressing issues related to low water flow, restricted lines, and pump noise.

Troubleshooting (continued)

Variable Speed Drive Error Codes

Lists specific error codes displayed by the VSD and their corresponding actions.

Service Mode Operation

Instructions for entering and using Service Mode for diagnostics and testing.

Performance Curves

Flow Rate vs. Total Dynamic Head

Graphical representation of pump performance at different speeds and head conditions.

Warranty Information

Consumer Rights and Limited Warranty

Outlines statutory rights and the specific terms of the limited product warranty.

Warranty Claim Process

Details the procedure and requirements for submitting a warranty claim.

Warranty Continued

Return Policy and Service Requests

Information on handling unauthorized returns and how to request warranty service.

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