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Hayward Booster Pump User Manual

Hayward Booster Pump
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P/N: IS6060
Rev: B
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OWNER’S MANUAL
INSTALLATION, OPERATION, & PARTS
6060 Booster Pump
The Hayward 6060 booster pump is specifically engineered for the demanding requirements of today’s in-ground swimming pool
cleaning systems. The 6060 booster pump includes an improved seal and impeller design that will provide many years of efficient,
dependable, corrosion-free service. The advanced design provides superior performance while reducing maintenance requirements.
NOTE - To prevent potential injury and to avoid unnecessary service calls, read this manual carefully and completely.
SAVE THIS INSTRUCTION MANUAL
HAYWARD POOL PRODUCTS
620 DIVISION STREET ELIZABETH, NJ 07207 (908) 351-5400
WWW.HAYWARDPOOL.COM
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Hayward Booster Pump Specifications

General IconGeneral
BrandHayward
ModelBooster Pump
CategoryWater Pump
LanguageEnglish

Summary

Owner's Manual Introduction

6060 Booster Pump Overview

Description of the Hayward 6060 booster pump and its intended use.

Important Safety Instructions

Understanding Safety Symbols

Explanation of the safety-alert symbol and signal words used in the manual.

General Safety Guidelines

Covers essential precautions for installation, servicing, and operation to prevent injury.

Electrical Safety and Grounding

Risk of Electric Shock

Electrical wiring must conform to codes. Avoid shock hazards.

Grounding and Bonding

Bond motor to pool structure and electrical equipment for shock prevention.

Entrapment Hazard Warnings

Types of Entrapment

Describes hair, limb, body, evisceration, and mechanical entrapment risks.

Prevention Measures

Guidelines for multiple suction outlets and spacing to prevent entrapment.

General Safety Warnings

Hazardous Pressure

Circulation systems operate under pressure; stand clear during start-up.

Separation Hazard

Failure to follow instructions can cause violent separation of components.

Fire and Burn Hazard

Motors operate hot; isolate from flammables and allow cooling.

Installation Failure Consequences

Improper installation can lead to severe injury or death.

General Information

Introduction

Manual provides installation and operation info for the 6060 booster pump.

Product Benefits

Highlights features like quiet operation, energy efficiency, and easy installation.

Product Specifications

Dimensions and Diagram

Technical drawing showing pump dimensions and key features.

Installation Instructions

Pump Location

Guidelines for optimal pump placement for performance and longevity.

Pump Mounting

Instructions for securing the pump on a level, rigid base.

Plumbing Requirements

Recommended Fittings and Flow

Use union fittings for performance; filtration system must supply 8 GPM.

Pipe Sizing Chart

Table showing maximum recommended system flow rate by pipe size.

Heater Connection Caution

Avoid connecting booster pump inlet to heat sink pipe to prevent damage.

Electrical Connections

Wiring Requirements

All wiring must conform to codes; ground and bond motor before connecting power.

Voltage Considerations

Motor voltage must be within 10% of nameplate rating.

Grounding and Bonding Procedures

Detailed steps for grounding and bonding motor and pool components.

Time Clock Installation

Recommendation for a separate time clock for the booster pump.

Motor Specifications

Technical Data

Details HP, Voltage, Amps, Wire Size, and Breaker requirements.

Start-Up and Operation

Prior to Start-Up

Ensure all valves are open and circulation system is running.

Starting the Pump

Filtration pump must be running; connect cleaner before starting booster pump.

Operating Precautions

Never run pump dry; ensure adequate water supply; do not add chemicals near suction.

Maintenance

General Care

Self-lubricating bearings; keep motor clean and vents unobstructed.

Shaft Seal Replacement

Instructions for replacing worn or damaged shaft seals with genuine kits.

Storage and Winterization

Winterization Procedures

Drain pump and piping; use propylene glycol; protect motor from moisture.

Safety During Winterization

Disconnect power before draining; turn booster pump off before filtration pump.

Shaft Seal Replacement Procedure

Removing Motor and Impeller

Steps to remove motor assembly and impeller for seal access.

Removing Ceramic Seat

Procedure for removing the ceramic seat from the seal plate.

Seal Installation

Steps for cleaning, lubricating, and installing new seal components.

Reassembling Components

Instructions for reassembling impeller, diffuser, and motor assembly.

Replacement Parts

Parts Diagram

Exploded view of the pump with numbered components.

Parts List

Table listing part numbers, descriptions, and quantities.

Troubleshooting

Motor Start Issues

Diagnosing why the motor will not start or shuts off unexpectedly.

Motor Hum No Start

Troubleshooting when the motor hums but does not begin operation.

Low Flow Problems

Identifying causes of reduced water flow, such as clogs or piping issues.

Noisy Pump Diagnosis

Finding reasons for pump noise, including air leaks or bearing issues.

Product Registration

Installation and Serial Number Record

Fields to record installation date, pressure, model, and serial number.

Limited Warranty

Warranty Terms and Conditions

Details the one-year warranty for defects in materials and workmanship.

Warranty Registration

Instructions and form for registering the product warranty.

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