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HEIDENHAIN TNC 430 CA User Manual

HEIDENHAIN TNC 430 CA
362 pages
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User's Manual
HEIDENHAIN
Conversational
Programming
7/99
TNC 426 B
TNC 430
NC Software
280 472 xx
280 473 xx
Atitel.pm6 30.06.2006, 07:031
www.EngineeringBooksPdf.com

Table of Contents

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HEIDENHAIN TNC 430 CA Specifications

General IconGeneral
ManufacturerHEIDENHAIN
Resolution640 x 480 pixels
Number of AxesUp to 5
InterpolationLinear, circular, helical, spline
Power Supply24 V DC
Operating Temperature0 to 45 °C
Control Unit TypeCNC
DisplayColor TFT
InterfacesRS-232, USB, Ethernet
Protection ClassIP20

Summary

Introduction

The TNC 426 B, the TNC 430

Overview of HEIDENHAIN TNC CNC controls, their capabilities, and programming features.

Manual Operation and Setup

Switch-on, Switch-off

Procedure for safely powering on and off the TNC control and machine tool.

Moving the Machine Axes

Methods for traversing machine axes manually using direction buttons or electronic handwheels.

Setting the Datum

Procedures for setting workpiece datums, with and without a touch probe.

Positioning with Manual Data Input (MDI)

Programming and Executing Simple Machining Operations

Using MDI mode for simple operations, short programs, and immediate execution.

Programming: Fundamentals of NC, File Management, Programming Aids, Pallet Management

Fundamentals of NC

Basic principles of NC, including position encoders, reference marks, and coordinate systems.

File Management: Fundamentals

Basic concepts of file management, including file types, names, and data security.

Creating and Writing Programs

Steps for organizing, defining, and creating NC part programs.

HELP for NC Error Messages

Displaying and interpreting error messages with detailed explanations and correction suggestions.

Programming: Tools

Entering Tool-Related Data

Inputting and managing feed rate (F) and spindle speed (S) for tools.

Tool Data

Entering tool length (L), radius (R), and delta values for tool compensation.

Tool Compensation

Adjusting spindle path for tool length and compensating for tool radius in the working plane.

Three-Dimensional Tool Compensation

Carrying out 3-D tool compensation for straight-line blocks using surface-normal vectors.

Working with Cutting Data Tables

Utilizing cutting data tables for automatic calculation of spindle speed and feed rate.

Programming: Programming Contours

Fundamentals of Path Functions

Programming tool movements for workpiece machining using basic path functions.

Contour Approach and Departure

Functions for approaching and departing contours with straight lines and circular arcs.

Path Contours — Cartesian Coordinates

Defining contour elements using Cartesian coordinates like lines, chamfers, circles, and rounding.

Path Contours — Polar Coordinates

Defining positions and contours using polar coordinates with angle and distance.

Path Contours — FK Free Contour Programming

Programming contours with limited or unconventional coordinate data using FK function.

Programming: Miscellaneous Functions

Entering Miscellaneous Functions M and STOP

Using M functions to control program run, machine functions, and contouring behavior.

Miscellaneous Functions for Program Run Control, Spindle and Coolant

Functions for controlling program execution, spindle rotation, and coolant supply.

Miscellaneous Functions for Contouring Behavior

Functions for smoothing corners, machining steps, open contours, and feed rate adjustments.

Programming: Cycles

General Information on Cycles

Overview of standard and special cycles, their structure, and calling methods.

Drilling Cycles

Detailed explanation of drilling cycles like PECKING, DRILLING, REAMING, BORING, and TAPPING.

Cycles for milling pockets, studs and slots

Cycles for milling rectangular and circular pockets, studs, and slots.

Cycles for Machining Hole Patterns

Cycles for creating circular and linear patterns of holes.

SL Cycles

Cycles for contour-oriented machining of complex contours and achieving high surface finish.

Coordinate Transformation Cycles

Cycles for shifting, mirroring, rotating, scaling, and tilting contours.

Programming: Subprograms and Program Section Repeats

Subprograms

Operating sequence and programming notes for using subprograms within a main program.

Programming: Q Parameters

Principle and Overview

Introduction to Q parameters for variable programming and contour definition.

Part Families — Q Parameters in Place of Numerical Values

Using Q parameters to program entire families of parts by defining characteristic dimensions.

Describing Contours Through Mathematical Functions

Using Q parameters and basic mathematical functions for contour programming.

If-Then Decisions with Q Parameters

Making logical decisions in programs based on Q parameter comparisons.

Test Run and Program Run

Graphics

Display modes for workpiece graphics: Plan, 3-plane projection, and 3-D view.

Test run

Simulating programs and sections to detect errors, including geometrical incompatibilities and data issues.

Running a program test

Procedures for testing entire programs or individual blocks, including error handling.

Program Run

Executing part programs in Full Sequence or Single Block mode.

Interrupting machining

Methods to interrupt program run, including programmed interruptions and machine stop button.

MOD Functions

Selecting, Changing and Exiting the MOD Functions

Accessing and modifying settings within the MOD functions based on operating mode.

Setting the Data Interfaces

Configuration of RS-232, RS-422, and Ethernet interfaces for data transfer.

Ethernet Interface

Connecting the TNC to a network via Ethernet, including software requirements and connection possibilities.

Tables and Overviews

Pin Layout and Connecting Cable for the Data Interfaces

Pin assignments for RS-232-C/V.24, RS-422/V.11, and Ethernet interfaces.

Fixed cycles

Categories of fixed cycles for drilling, milling, hole patterns, and surface interpolation.

Coordinate transformations

Functions for datum shift, mirroring, rotation, scaling, and tilting the working plane.

TNC Specifications

Technical specifications including block processing time, control loop cycle time, and data transfer rates.

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