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HEIDENHAIN TNC 151 Q User Manual

HEIDENHAIN TNC 151 Q
119 pages
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Table of Contents

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HEIDENHAIN TNC 151 Q Specifications

General IconGeneral
Control TypeCNC
Power Supply24 V DC
ProgrammingHEIDENHAIN
Input/OutputRS-232
Operating Temperature5 - 45 °C
Storage Temperature-20 to 70 °C
HumidityUp to 95% non-condensing

Summary

General Information

Combined Technical Specifications

Specific Data for TNC 151 B/TNC 155 B

Specific data for TNC 151 B/TNC 155 B control versions.

Specific Data for TNC 151 Q/TNC 155 Q

Specific data for TNC 151 Q/TNC 155 Q control versions.

Transducers for TNC 151/TNC 155

Details on transducers used with TNC 151/TNC 155 controls.

Rotary Encoders for Spindle Orientation (Axis V)

Information on rotary encoders for spindle orientation on axis V.

Functions of Control Inputs/Outputs

External Buttons: Start, Stop, Rapid Traverse

Usage of external Start, Stop, and Rapid traverse buttons.

Manual Traverse Switch with Axis Release

Manual traverse switch function with axis release.

Feed Rate Release Control

Controls the feed rate during operation.

M-, S-, T-Functions and Strobe/Feedback Signals

M, S, T functions, strobe, and feedback signals.

Emergency Stop Functionality

Functionality and handling of the emergency stop.

Reference Position and Pulse Inhibit Inputs

Inputs for reference end position and pulse inhibit.

External Direction Buttons and Feed Rate Potentiometer

Control via external direction buttons and feed rate potentiometer.

Wiring and Grounding Diagrams

Wiring and grounding for different TNC control versions.

External Data Input/Output via RS-232-C (V.24)

HEIDENHAIN Magnetic Tape Units (ME)

Connecting HEIDENHAIN tape units via RS-232-C.

HEIDENHAIN Floppy Disc Unit (FE)

Connecting HEIDENHAIN floppy disc unit via RS-232-C.

Peripheral Unit Adaptation (EXT)

Adapting other peripheral units via RS-232-C.

Program Storage Options

Floppy Disc Unit FE 401

Portable unit for storing and transferring programs.

Magnetic Tape Cassette Units (ME 101/ME 102)

Magnetic tape units for external data storage.

Connection Cables for Peripherals

Supplied connection cables for peripherals.

Machine Parameters and User-Parameters Overview

Machine-Specific Parameters

Parameters for machine-specific settings like feed rates.

Parameters for Positioning Loop Optimization

Parameters for optimizing axis positioning.

Parameters for Integral PLC Functions

Parameters for integral PLC functions and macros.

Parameters for Data Interface Adaptation

Parameters for configuring RS-232-C data interfaces.

Parameters for Handwheels and Touch Probes

Parameters for handwheels and touch probe systems.

Initial Commissioning Procedure

Step-by-step procedure for initial machine commissioning.

Erasing Machine Parameters

Procedure and code for erasing machine parameters.

Machine Parameters: Design-Determined and Free

Selection of Controlled Axes

Selecting which axes are controlled, displayed, or inactive.

Machine Parameters for Feed Rates

Parameters controlling rapid traverse and manual feed rates.

Machine Parameters for Reference Mark Approach

Parameters for setting up reference mark approach.

Machine Parameters for Spindle Speed Output

Parameters for outputting spindle speed data.

Machine Parameters for Tool Numbers/Store Numbers

Parameters for outputting tool and store numbers.

Machine Parameters for Other Functions

Parameters for various other machine functions.

Parameters Requiring Optimization

Common Parameters for Ramp Characteristics

Common parameters for linear and square root ramp characteristics.

Parameter for "Linear Characteristic"

Linear characteristic parameter settings.

Parameter for "Square Root Characteristic"

Square root characteristic parameter settings.

Error Messages: Positioning Errors

Error messages related to positioning errors.

Machine Parameters in Conjunction with PLC

Machine Parameters with RS-232-C (V.24) Data Interface

ASCII Character Code Table

Table of ASCII character codes for data transmission.

RS-232-C Interface via "EXT"-mode

Using RS-232-C interface in EXT mode.

"Transfer Blockwise" Operating Mode

Operating mode for block-by-block data transfer.

Hard Copy Graphics Printing (TNC 155)

Hard copy graphics printing for TNC 155.

Machine Parameters for Handwheels and Touch Probes

3D-Touch Probe System Parameters

Parameters for 3D-Touch probe systems.

Commissioning Procedures

Multi-Language Dialog Support

Using the control in multiple languages.

Pre-Switch-on Commissioning Checklist

Pre-switch-on checks for machine commissioning.

Post-Switch-on Adaptor Cabinet Checks

Post-switch-on checks of the adaptor cabinet.

Memory Test After Switch-on

Memory test performed after mains switch-on.

TNC Parameter Optimization

Control Adjustment Checklist

Checklist for control adjustment procedures.

Axis Designation and "Right-Hand-Rule"

Axis designation and right-hand rule for NC machines.

Machine Axis Selection

Assigning transducer inputs to control axes.

Altering Machine Parameters

Procedure for altering machine parameters.

Checking and Correcting Axis Directions

Checking and correcting axis movement and counting directions.

Setting Software Limit Switch Ranges

Setting software limit switch ranges.

Axis Offset Adjustment

Adjusting axis offsets.

"Linear Ramp Characteristic" Adjustment

Fine-tuning trailing error for linear ramp characteristic.

Acceleration Adjustment (Linear/Radial)

Adjusting linear and radial acceleration.

"Square Root Characteristic" Adjustment

Adjustment of square root characteristic parameters.

Position Supervision for "Square Root Characteristic"

Position supervision for square root characteristic.

Integral Factor Adjustment (X, Y, Z, IV)

Adjusting integral factors for axes.

Customized Macros (User Cycles)

Dialogue Languages for Macros

Language options for customized macro dialogues.

Testing and Repetition of Customized Macros

Testing and methods for repeating macros.

Example: "Bolt Hole Circle" Macro

Example of a "Bolt hole circle" customized macro.

Programming Macros in NC Memory

Programming macros into NC memory.

Macro Nesting and Parameter Functions

Using macros within macros and special parameter functions.

Binary Macro Output for PLC-EPROM

Outputting macros in binary for PLC-EPROM programming.

Integrating Macros into Machining Programs

Integrating macros into machining programs.

Spindle Orientation Functionality

Machine Parameters for Spindle Orientation

Parameters for configuring spindle orientation.

Spindle Orientation with Standard PLC-Program

Spindle orientation using standard PLC programs.

Comprehensive List of Machine Parameters

Adapter Cables for Peripheral Devices

Control Unit Physical Dimensions

Connections and PLC Allocation Overview

TNC 151 B/TNC 155 B Connection Locations

Connection locations for TNC 151 B/TNC 155 B.

TNC 151 BR/TNC 155 BR Connection Locations

Connection locations for TNC 151 BR/TNC 155 BR.

TNC 151 Q/TNC 155 Q Connection Locations

Connection locations for TNC 151 Q/TNC 155 Q.

TNC 151 QR/TNC 155 QR Connection Locations

Connection locations for TNC 151 QR/TNC 155 QR.

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