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Hercules HCB79B - User Manual

Hercules HCB79B
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20V 5″ Deep Cut Variable Speed Band Saw
Model
HCB79B
WARNING: To prevent serious injury, User must read and
understand Owners Manual. SAVE THIS MANUAL.
When unpacking, make sure that the product is intact and undamaged.
If any parts are missing or broken, please call 1-888-866-5797
as soon as possible. Reference 58474.
Owner’s Manual &
Safety Instructions
23a
Battery and Charger Sold Separately
Blade Sold Separately

Questions and Answers

  • T
    Taylor WolfSep 9, 2025
    What causes frequent saw blade breakage in Hercules HCB79B Saw?
    • E
      Elizabeth ReeseSep 9, 2025
      If you are experiencing frequent saw blade breakage with your Hercules Saw, it may be due to: * The blade being too coarse for the workpiece. Use a saw blade with a finer pitch. * The guide bar being misaligned or loose. Reinstall the guide bar as described in the Guide Bar Assembly section on page 7. * Possible blade weld cracking. Replace the saw blade.
  • M
    Melissa BenitezAug 22, 2025
    Why is the blade dulling too rapidly on my Hercules Saw?
    • A
      Angela HendersonAug 23, 2025
      If the blade of your Hercules Saw is dulling too rapidly, it could be due to: * The blade being too coarse. Use a finer tooth blade. * Hard spots on the material. Increase pressure more gently on the object being cut. * The blade being installed backwards. Remove the blade and turn it inside out before reinstalling.
  • L
    Leah SimsAug 25, 2025
    What to do if my Hercules Tool will not start?
    • J
      John MorrisonAug 25, 2025
      If your Hercules Tool won't start, there are several potential causes: * The cord may not be properly connected, so ensure it's plugged in. * There might be no power at the outlet. Check the outlet and, if unpowered, turn off the tool and inspect the circuit breaker. If tripped, ensure the circuit's capacity is suitable for the tool and isn't overloaded. * The tool's thermal reset breaker may have tripped. Turn off the tool, let it cool down, and then press the reset button on the tool. * Internal damage or wear could be the issue. In this case, have a technician service the tool.
  • A
    Aimee HaasAug 26, 2025
    Why is my Hercules Tool overheating?
    • P
      petergarciaAug 27, 2025
      Your Hercules Tool may be overheating due to several reasons: * You might be forcing the tool to work too fast; allow it to work at its own pace. * A dull or damaged bit could be the cause; keep bits sharp and replace them when necessary. * The motor housing vents could be blocked; wear safety goggles and a dust mask/respirator while using compressed air to blow dust out of the motor. * A long or small diameter extension cord may be straining the motor; eliminate the use of an extension cord, or if needed, use one with the proper diameter for its length and load.
  • K
    Kayla GravesAug 27, 2025
    What to do if my Hercules Tool operates slowly?
    • S
      Stephanie NewmanAug 27, 2025
      If your Hercules Tool is operating slowly, consider the following: * You might be forcing the tool to work too fast; allow it to work at its own rate. * The extension cord may be too long or have too small a diameter; eliminate the extension cord or use one with the proper diameter for its length and load. * Internal lubrication might be cold; allow the tool to operate with no load for 5 minutes before use.
  • B
    Brooke WaltersAug 29, 2025
    Why does the performance of my Hercules Tool decrease over time?
    • O
      Oscar JohnsonAug 29, 2025
      The performance of your Hercules Tool may decrease over time because: * Carbon brushes may be worn or damaged; have a qualified technician replace them. * The bit may be dull or damaged; keep bits sharp and replace them as needed.
  • R
    Robert RobertsSep 17, 2025
    Why Hercules Grinder has excessive noise or rattling?
    • B
      Benjamin TaylorSep 17, 2025
      If your Hercules Grinder is making excessive noise or rattling sounds, it is likely due to internal damage or wear, possibly in the bearings. Have a technician service the tool to diagnose and repair the issue.
  • M
    Michael GomezSep 18, 2025
    Why Hercules Grinder performance decreases over time?
    • J
      James HooperSep 18, 2025
      If the performance of your Hercules Grinder decreases over time, it is probably caused by worn or damaged carbon brushes. Have a qualified technician replace the brushes.
  • J
    Joseph ColeSep 8, 2025
    Why do workpiece cuts appear rough with Hercules Saw?
    • M
      Michael ButlerSep 8, 2025
      If the workpiece cuts from your Hercules Saw appear rough, it could be because: * The workpiece is being fed into the saw blade too fast. Slow down the speed at which you are feeding material through the blade. * The blade is too coarse for the material being cut. Use a blade with a finer pitch.
  • D
    Deanna MooreSep 4, 2025
    What to do if cuts are not straight with Hercules HCB79B Saw?
    • K
      Kathleen WeberSep 4, 2025
      If the cuts made by your Hercules Saw are not straight, consider the following: * The blade might not be at a 90-degree angle to the workpiece. Refer to the operating instructions in the General Operation section on page 9. * The blade might be dull. Replace the blade. * The guide bar might be misaligned or loose. Reinstall the guide bar as described in the Guide Bar Assembly section on page 7.

Overview

The HERCULES 20V 5" Deep Cut Variable Speed Band Saw is a powerful, cordless tool designed for various cutting applications. It is part of the HERCULES 20V battery system, offering portability and flexibility in the workspace. The band saw is designed for deep cuts, making it suitable for materials up to 5 inches by 5 inches.

Function Description

The primary function of this band saw is to make precise cuts in various materials, including wood, stainless steel, angle iron, pipe, tubing, and plastic. It operates using a continuous band blade that rotates around two wheels, guided by a guide bar system. The tool is powered by a 20V Li-ion battery pack (sold separately), providing cordless operation.

Key functional components include:

  • Trigger and Trigger Safety Lock: These control the activation and deactivation of the saw, ensuring safe operation by preventing unintentional starting. The safety lock must be pressed before the trigger can be engaged.
  • Speed Dial: This allows the user to adjust the blade speed, providing variable speed control to match the cutting requirements of different materials and applications.
  • LED Work Light: An integrated LED light illuminates the workpiece, improving visibility in dimly lit areas and enhancing cutting accuracy.
  • Guide Bar: This adjustable component helps stabilize the blade and guides it through the material, ensuring straight and accurate cuts. The guide bar can be adjusted up or down using the Guide Bar Adjustment Button.
  • Tension Lever: This lever is crucial for installing and tensioning the blade, ensuring it is taut and properly seated on the blade wheels for safe and effective cutting.
  • Auxiliary Handle: Provides an additional gripping point for two-handed operation, enhancing control and stability during use.
  • Hanger: A convenient feature for storing the tool when not in use.

Usage Features

The HERCULES band saw is designed for user-friendly operation with an emphasis on safety and control.

  • Cordless Operation: Being battery-powered, the tool offers freedom of movement without the restriction of power cords, making it ideal for job sites or areas without immediate access to power outlets.
  • Blade Selection: The tool accommodates specific blade dimensions (44-7/8" x 1/2" x .025") and allows for selection of blades with different teeth per inch (TPI) to optimize cutting performance for various materials. For example, blades with 3-4 TPI are suitable for wood resawing, while 24 TPI blades are better for thinner stainless steel or plastic.
  • Blade Installation and Tensioning: The manual provides clear instructions for installing and tensioning the blade. Users must ensure the blade is centered on the guide bearings and fits evenly around the blade wheels. The tension lever is used to make the blade taut, which is critical for safe and effective cutting.
  • Workpiece Setup: It is essential to secure the workpiece using a vise or clamps to prevent movement during cutting, ensuring both safety and accuracy. The work area should be clean, well-lit, and free from distractions.
  • Cutting Technique: When starting a cut, the guide bar should be set against the workpiece with the blade at a slight angle. Minimal force should be applied to start a groove, allowing the tool's weight to do most of the work. Forcing the tool can lead to blade damage or injury. The speed dial allows for adjustment of cutting speed, which should be matched to the material being cut.
  • Safety Precautions: The tool incorporates several safety features, including a trigger safety lock. Users are strongly advised to wear ANSI-approved safety goggles, heavy-duty work gloves, and long-sleeved shirts or coats when handling or working near the blade. The manual emphasizes the importance of reading and understanding all safety warnings before operation.

Maintenance Features

Proper maintenance is crucial for the longevity and safe operation of the HERCULES band saw.

  • Regular Inspection: Before each use, the tool should be inspected for general condition, including checking for loose hardware, misalignment or binding of moving parts, cracked or broken parts, and any other condition that might affect its safe operation. The battery pack should also be checked for leaks, swelling, or cracks.
  • Cleaning: After each use, external surfaces of the tool should be wiped with a clean cloth. If the tool is not used for long periods, the blade should be removed.
  • Blade Maintenance: Keeping cutting tools sharp and clean is essential for optimal performance and to prevent binding. Dull or damaged blades should be replaced as needed. For blade installation, replacement, or tensioning, users should refer to the specific sections in the manual.
  • Battery Pack Care: Battery packs should be recharged only with the specified charger. They should be stored away from other metal objects to prevent shorting. Damaged or modified battery packs should not be used.
  • Professional Servicing: Procedures not specifically explained in the manual, especially those related to internal damage or wear, must be performed only by a qualified technician. The manual explicitly states that battery packs should only be serviced by the manufacturer or authorized service providers.
  • Storage: After use, the tool should be turned off, the battery pack removed, cleaned, and stored indoors out of children's reach.
  • Label and Nameplate Maintenance: Important safety information is conveyed through labels and nameplates on the tool. These should be maintained and replaced if unreadable or missing.
  • Troubleshooting: The manual provides a troubleshooting guide for common issues such as the tool not starting, operating slowly, decreased performance, excessive noise, overheating, or issues with cuts. This guide helps users identify possible causes and offers likely solutions, often emphasizing blade replacement, battery charging, or professional service.

Hercules HCB79B Specifications

General IconGeneral
No-load speed5500 RPM
TypeCircular Saw
Blade Size190 mm
Blade diameter190 mm
Max cutting depth at 90°65 mm
Max cutting depth at 45°45 mm
Weight4.2 kg

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