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HIAB 410K PRO - User Manual

HIAB 410K PRO
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HIAB 410K PRO
Operator's Manual GB
This operator’s manual is an Original Instruction and applies to cranes with serial number from:
4100056.
2021-07

Table of Contents

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Summary

1. Introduction and Manual Overview

1.1. Operators Manual Purpose and Scope

Defines the scope and intent of the operator's manual for the crane.

1.2. Hydraulic System Cleanliness Certification

Details the crane's certification for hydraulic system cleanliness according to ISO standards.

1.3. Understanding Manual Symbols and Indicators

Explains the meaning of danger, warning, caution, and note symbols used in the manual.

2. Crane Structure and Component Identification

2.1. Major Crane Group Identification

Outlines the primary structural groups of the HIAB crane.

2.2. Crane Base, Column, and Slewing System Details

Details the components of the crane's base, column, and slewing mechanism.

2.3. Stabiliser System Components

Describes the components of the crane's stabiliser system.

2.4. Crane Boom System Description

Explains the components of the crane's boom system, including extensions.

2.5. Access Ladder to High Seat

Describes the ladder providing access to the high seat.

2.6. Hydraulic System Components Overview

Lists and illustrates the hydraulic components of the crane's operating system.

2.7. Load Holding Valves Functionality

Explains the function of load-holding valves as a safety device for cylinders.

2.8. HIAB 410 K Pro Crane General Description

Provides a general description of the HIAB 410K Pro crane, its capacity, and features.

3. Safety Precautions and Operational Warnings

3.1. Safe Crane Operating Conditions

Outlines the environmental and operational conditions required for safe crane use.

3.2. Wind Speed Limits and Characteristics

Provides a table detailing wind speeds and their associated characteristics.

3.3. Loader Crane General Usage Guidelines

Defines the general purpose and application of the HIAB loader crane.

3.3.1. Noise Emission Declaration

States the declared noise emission values for the loader crane.

3.3.2. Crane Safety and Information Signs

Illustrates and identifies various safety and information signs found on the crane.

3.3.3. Maximum Load Capacity and Load Plate

Explains lifting capacity, load plate, and optimum position for lifting.

3.3.4. Maximum Load Moment and OLP

Discusses the maximum load moment and its relation to OLP.

3.4. Crane Operation Hand Signals

Details hand signals for crane operation, emphasizing safety and communication.

3.5. Crane Use and Safety Procedures

Provides instructions for safe operation and handling of the crane.

3.5.1. Pre-Use Preparations and Site Safety

Covers pre-operation checks, safety measures, and area preparation.

3.5.2. Safe Crane Operation Guidelines

Explains safe procedures for operating the crane, including emergency stops.

3.5.3. Driving Precautions with Stowed Crane

Details safety precautions for driving the vehicle with the crane stowed.

3.5.4. Safe Use of Lifting Equipment

Covers the safe selection and use of lifting accessories.

3.5.5. Demountable Crane Mounting and Dismounting Safety

Provides safety guidelines for mounting and demounting cranes from vehicles.

3.5.6. Procedures for Ending Crane Operation

Outlines the procedure for safely ending crane operations and securing the crane.

4. The Safety System Overview

4.1. SPACE 3000 Safety System Introduction

Introduces the SPACE 3000 safety system and its benefits.

4.2. Safety System Operational Principles

Explains the operational principles of the safety system, including fault monitoring.

4.3. SPACE 3000 Safety System Components

Lists and describes the main components of the SPACE 3000 safety system.

4.4. Crane Operating Components Identification

Lists the primary operating components of the crane's control system.

4.5. Standard Crane and Stabiliser Symbols

Identifies standard symbols used on the crane and its control system.

4.6. Main Control Valve Functionality

Explains the function and operation of the main control valve.

4.7. Types of Stabiliser Control Valves

Describes the various types of stabiliser control valves available.

4.8. High Seat Control Layout and Functions

Details the controls and functions available at the crane's high seat.

4.9. Selector Valve Operation

Explains the function of the selector valve for choosing crane or stabiliser operations.

4.10. OPS Operator Protection System [option]

Describes the optional OPS system for operator protection during crane operation.

4.11. SPACE 3000 User Panel Functions

Details the functions of the SPACE 3000 user panel and its buttons.

4.11.1. SPACE 3000 User Interface Indicator Lights

Explains the meaning of indicator lights on the SPACE 3000 user interface.

5. Starting Crane Operation Procedures

5.1. General Crane Starting Operations

Covers vehicle placement, inclination checks, and boom system considerations.

5.2. Stabiliser System and Ground Condition Checks

Ensures proper ground support for stabiliser legs and checks ground inclination.

5.3. Extending Stabiliser Extensions

Describes the procedure for extending the crane's stabiliser extensions.

5.4. Setting the Stabiliser Legs Safely

Provides instructions for setting the crane's stabiliser legs safely.

5.5. Moving Boom System from Transport Position

Guide to moving the boom system from transport position to working position.

6. During Crane Operation

6.1. OLP (Overload Protection) Functionality

Explains the crane's Overload Protection function and how to release it.

7. Ending Crane Operation Procedures

7.1. Operating Crane to Parking Position

Details steps to retract booms and slew the crane to its transport position.

7.2. Transport Positioning of Stabiliser Extensions and Legs

Covers the process of stowing stabiliser extensions and legs for transport.

7.3. Switching Off the Safety System

Procedure to switch off the safety system and disengage the PTO.

7.4. Emergency Operation Procedures (Valve-V91)

Details highly dangerous emergency operation procedures on the main control valve.

7.5. Transport Warning System [option]

Explains transport warnings and conditions for moving the vehicle.

8. Maintenance and Service Guidelines

8.1. Service

Covers general service guidelines, including restrictions on welding and drilling.

8.1.1. Hydraulic System Leakage Handling

Safety precautions and procedures for dealing with hydraulic system leaks.

8.2. Crane Warranty Conditions

Conditions under which Hiab provides warranty for the crane.

8.3. Adhering to Maintenance Instructions

Emphasizes following maintenance instructions and safety during work.

8.3.1. Daily Inspection Procedures and Checklist

Checklist for daily inspection of signs, locking devices, spirit level, and controls.

8.3.2. Monthly Inspection and Maintenance Tasks

Tasks for monthly inspection, including piston rods, bolts, cables, and lubrication.

8.3.3. Annual Maintenance Requirements

Annual maintenance tasks to be performed by an authorized service workshop.

8.4. Crane Lubrication Procedures

General greasing procedures and importance of lubrication for crane longevity.

8.4.2. Greasing Upper Column Bearing and Three-Point Bridge

Specific instructions for greasing the upper column bearing and three-point bridge.

8.4.3. Lubrication of Boom System Slide Pads

Procedure for lubricating slide pads in the boom system.

8.4.4. Lubrication of Crane Hooks

Instructions for lubricating crane hooks, including those with plane bearings and swivels.

8.5. Checking and Topping Up Hydraulic Oil Levels

Covers procedures for checking and topping up oil levels in the slewing housing.

8.5.2. Checking Hydraulic Oil Level in the Tank

Procedure for checking and topping up hydraulic oil level in the tank.

8.6. Hydraulic System Filter Replacement

Details when and how to replace filter cartridges in the hydraulic system.

8.7. Bleeding Air from the Hydraulic System

Step-by-step guide for bleeding air from the hydraulic system to prevent faults.

8.8. Troubleshooting Common Crane Faults

Guides on diagnosing and resolving common crane faults and issues.

9. Crane Decommissioning Procedures

9.1. Crane Decommissioning and Disposal

Guidelines for safely removing and disposing of the crane at the end of its service life.

Unsorted Waste Disposal

Instructions for landfill delivery of unsorted waste materials.

Hazardous Waste Disposal

Procedure for delivering hazardous waste to designated collection points.

European Union Disposal Information

Identifies waste requiring separate disposal according to EU legislation.

10. Technical Data and Documentation

10.1. Technical Data Document Information

Information about the Technical Data document and its storage with the operator's manual.

10.2. Loader Crane Identification Details

Details for filling in crane identification information from the serial number plate.

10.3. Daily Inspection Checklist

A checklist for performing daily inspections of the crane's components and functions.

10.4. Monthly Inspection Checklist

A checklist for performing monthly inspections of the crane's components and maintenance items.

HIAB 410K PRO Specifications

General IconGeneral
BrandHIAB
Model410K PRO
CategoryConstruction Equipment
LanguageEnglish

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