Power unit assembly
Removing the power unit
Cover the fuel components using a rag to
prevent fuel from spilling out.
Do not turn the flywheel magnet counter-
clockwise. Otherwise, the water pump
impeller could be damaged.
1. Drain the engine oil. See step 4 in
“Changing the engine oil”.
2. Drain the fuel.
3. Removemanualstarter. See
“Removing the manual starter”.
4. Remove the fuel tank. See step 3 in
“Removing the fuel tank”.
5. Remove the holder a, and then
disconnect the choke cable b.
6. Disconnect the throttle cables c.
7. Slide the clamp d away from the
carburetor e, slide the clamp f away
from the fuel pump g, and then
disconnect the fuel hoses h and i.
8. Disconnect the CDI unit coupler a, CDI
unit ground lead b, engine shut-off
switch ground lead c, and ground lead
j.
9. Remove the plastic tie k.
10. Loosen the screw l, and then remove
the cap m and throttle link rod n.
11. Remove the holder o, throttle cam p,
and bracket q, and then remove the
engine shut-off switch lead d and
ground lead j from the holders r, s,
and t.
12. Remove the cover u and plate v.
a
b
c
d
h
f
i
e
g
j
j
b
a
c
k
d
j
o
r
t
s
n
l
m
p
q
105
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