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HighLine Bale Pro CFR650 User Manual

HighLine Bale Pro CFR650
65 pages
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O p e r a t o r s M a n u a l
E9813V1
Bale Pro
®
Complete Feed Ration
CFR650

Table of Contents

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HighLine Bale Pro CFR650 Specifications

General IconGeneral
BrandHighLine
ModelBale Pro CFR650
CategoryFarm Equipment
LanguageEnglish

Summary

General Description of the Complete Feed Ration 650 (CFR 650)

Intended Use of the Complete Feed Ration 650 (CFR 650)

Section 1 - Safety

Serial Number

Location and importance of the serial number for ownership and service.

Safety Sign-Off Form

Record keeping for operator understanding of safety and operating procedures.

Safety Alert Symbol

Explains the meaning of the safety alert symbol and signal words for hazard identification.

General Safety

Ensures personnel familiarity with manual and safety precautions for operation and maintenance.

Safety Decals

Guidance on maintaining, replacing, and understanding safety decals on the machine.

Specific Safety Hazards

Critical dangers like rotating drivelines, flails, and entering the tub while parts are rotating.

Operational Safety Precautions

Covers dangers of overhead power lines, discharge hazards, and not riding on the machine.

Safety Instruction Compliance

Stresses the importance of reading, understanding, and following all safety instructions and decals.

Operational Safety Guidelines

Addresses hydraulic leak checks, off-road use, PTO speed, and turning limits.

Shutdown and Pre-Operation Checks

Details procedures for using the twine cutter and the mandatory shutdown steps.

Safety Decal Locations

Visual guide showing the placement of all safety decals on the CFR 650 machine.

Section 2 - Transporting the CFR 650

Tractor Requirements

Outlines necessary tractor features like ROPS, seatbelts, PTO type, and control valves.

Ensure Correct PTO Speed

Specifies matching tractor PTO speed to the CFR 650's gearbox speed (1000 rpm).

Adjust Tractor Drawbar Length

Details setting the drawbar length for a 1 3/8" 21 spline PTO connection.

Lift the Hitch

Instructions on using a jack to lift the hitch due to its weight.

Connect Hitch to Tractor

Steps for connecting the machine's hitch to the tractor's clevis drawbar using a pin.

Connect Safety Chain

Guidance on ensuring chain rating and securely attaching it to the tractor.

Route Hydraulic Hoses and Wiring

Instructions for routing hoses and wiring harness to avoid interference.

Attach Driveline to PTO

Detailed steps for safely connecting the PTO driveline to the tractor, including safety warnings.

Attach Hydraulics

Instructions for connecting hydraulic hoses to tractor receptacles.

Connect Lights

Guidance on connecting the machine's light plug to the tractor receptacle.

Store Hitch Jack

Instructions for placing the hitch jack into its designated storage location.

Adjust Wheel Stance Settings

How to adjust wheel stance for stability on uneven terrain.

Check Tire Condition

Instructions for checking tire condition, lug nut torque, and tire pressure.

Raise Bale Loading Forks

Raising the bale loading forks to their highest position for transport.

Install Cylinder Lock on Forks

Securing the bale loading forks with a cylinder lock for transport safety.

Position Discharge Deflector Door

Raising the discharge deflector door to its transport position.

Install Discharge Deflector Door Lock

Securing the discharge deflector door with a transport lock.

Ensure SMV Sign Visibility

Verifying the SMV sign is clean and visible for safe transport.

Transport Precautions

Prohibits transport on public roads with bales in tub/on forks, or with forks lowered.

Transport Speed Limit

Specifies the maximum transport speed not to exceed 25 mph (40 km/h).

Section 3 - CFR 650 Preparation

Check Flail Condition

Inspecting flails for wear or damage and ensuring they swing freely.

Remove Netwrap and Twine

Removing twine or netwrap from flail drum and bearings to prevent premature failure.

Adjust Hitch Tongue Height

Adjusting hitch tongue height to ensure the frame is level for bale loading.

Set Lower Discharge Deflector Level

Adjusting lower discharge deflector to control material discharge height and direction.

Adjust Bale Loader Fork Width

Adjusting the width of the bale loader forks based on bale diameter.

Inspect Hydraulic Components

Visually inspecting hydraulic motors, cylinders, hoses, and fittings for leaks or damage.

Inspect Wheels and Tires

Checking wheels and tires for damage or foreign objects, and repairing or replacing as necessary.

Check Axle U-Bolt Tightness

Ensuring axle U-bolts are tight to prevent axles from sliding out of the frame.

Remove Twine from Axle Spindle

Removing twine buildup around axle spindle and hub, avoiding damage to seals.

Ensure Driveline Shield Placement

Verifying driveline shields are lowered and in good repair to prevent injuries.

Remove Flail Drum Lock

Disengaging the flail drum lock to allow rotation for operation.

Remove Fork Lock

Removing the fork lock from the hydraulic cylinder for proper function.

Remove Discharge Deflector Lock Pin

Removing lock pin on discharge deflector door for hydraulic operation.

Manage Rubber Deflector

Instructions for removing the rubber deflector panel based on processing needs.

Lubricate Fittings and Check Fluid Levels

Lubricating grease fittings and checking fluid levels in gearboxes as preparation.

Ensure Fastener Tightness

Verifying all fasteners are tightened securely before operation.

NetWrap or Twine Removal Procedure

Step-by-step guide for safely removing netwrap or twine from flail drum and feed rollers.

Adjust Flail Guard Rod Lever

Adjusting the flail guard rod lever to control flail aggression on the bale.

Align Flail Drum Knife Path

Aligning flail drum knife path with tub opening for proper cutting.

Engage Flail Drum Lock

Engaging flail drum lock to prevent rotation during specific operations like twine cutting.

Clear Flails from Knife Path

Moving flails to prevent them from blocking the knife path, avoiding damage.

Use Twine Cutter

Step-by-step instructions for removing, using, and storing the twine cutter.

Unlock Flail Drum

Unlocking the flail drum to allow it to rotate freely for operation.

Remove Cut Netwrap/Twine

Removing cut netwrap or twine from the flail drum after processing.

Relocate Fork Lock

Removing the fork lock and placing it in the storage location.

Section 4 - Operating the CFR 650

Discharge Rate Settings

Explains settings for discharge rate: flail aggression and feed roller speed.

Set Flail Aggression Level

Adjusting guard rod setting to control flail aggression on the bale.

Set Feed Roller Speed

Adjusting feed roller speed (max 40 rpm) for efficient material processing.

Set Upper Deflector Door

Adjusting upper deflector door to control amount and spread of discharged material.

Set Lower Deflector Door

Adjusting lower deflector door to set discharge height and distance.

Load Bale into Processor Tub

Step-by-step guide for safely loading a bale into the processor tub.

Load Second Bale (Optional)

Instructions for loading a second bale onto forks while one is processing.

Start PTO to Engage Flail Drum

Safely engaging PTO and increasing RPM to 1000 PTO speed.

Begin Processing Material

Steps for starting bale rotation with feed rollers and processing.

Adjust Bale Rotation Direction

Adjusting feed roller direction for even bale rotation and processing.

Re-adjust Discharge Rate

Adjusting discharge rate lever as needed during operation.

Re-adjust Lower Deflector

Adjusting lower discharge deflector level for optimal material spread.

Stop Feed Rollers for Next Bale

Stopping feed rollers before loading another bale into the processor.

Crossing Ditches and Inclines

Proper techniques for crossing ditches and inclines to avoid driveline damage.

Making Turns Safely

Guidelines for making turns, including angle limits, to prevent driveline damage.

Section 5 - Maintaining the CFR 650

Inspect Hydraulic Hoses and Fittings

Checking hydraulic hoses and fittings for damage, leaks, or wear requiring replacement.

Check Gearbox Fluid Level

Procedures for checking oil level in gearbox and adding oil if necessary.

Gearbox Oil Changing Procedures

Step-by-step guide for draining, replacing, and filling gearbox oil annually.

Flail Replacement Procedure

Detailed steps for replacing broken or worn flails, ensuring rotary balance.

Tire Maintenance

Recommendations for tire mounting, checking condition, torque, and pressure.

Axle U-Bolt Check

Instructions for checking and tightening axle U-bolts to ensure axle stability.

Section 6 - Storing the CFR 650

Lower Forks to Ground

Safely lowering bale loading forks to the ground for storage.

Position Discharge Deflector for Transport

Raising discharge deflector door to its transport position.

Secure Discharge Deflector Door Lock

Installing transport lock for discharge deflector door.

Position Hitch Jack

Placing hitch jack onto hitch for proper support during storage.

Disconnect Driveline

Removing driveline from tractor PTO shaft.

Disconnect Safety Chain

Disconnecting safety chain from tractor.

Disconnect Hitch from Tractor

Detaching hitch from tractor.

Disconnect Hydraulic Hoses

Relieving hydraulic pressure and disconnecting hoses.

Disconnect Electrical Connection

Disconnecting electrical connection.

Secure Hoses and Connector

Securing hydraulic hoses and electrical connectors to hitch holder.

Change Gearbox Oil for Storage

Changing gearbox oil before storing machine for the season.

Section 7 - Troubleshooting

Feed Roller and Discharge Issues

Troubleshooting issues with feed rollers not turning and insufficient throw distance.

Section 8 - Specifications

PTO and Tire Specifications

Details PTO power requirements and tire size and pressure specifications.

Highline New Equipment Limited Warranty Policy

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