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HighLine BM1400 User Manual

HighLine BM1400
53 pages
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O p e r a t o r s M a n u a l
E11553V1_A
Bale Mover
BM1400
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HighLine BM1400 Specifications

General IconGeneral
BrandHighLine
ModelBM1400
CategoryFarm Equipment
LanguageEnglish

Summary

Section 1 - Safety

Serial Number

Location and importance of the equipment's unique identifier for record-keeping and service.

Safety Sign-off Form

A record-keeping document for operator training and understanding of safety procedures.

Safety Alert Symbols

Explanation of hazard symbols (Danger, Warning, Caution) and their severity levels.

General Safety and Decals

Guidelines for safe operation, maintenance, and the importance of keeping decals legible and in place.

Key Operational Safety Instructions

Instructions on following all safety messages, stopping the tractor before servicing, and operating with guards.

Hazard Warnings and Precautions

Warnings regarding moving chains, proximity during loading/unloading, lift arms, and overhead power lines.

Operational Hazard Warnings

Precautions for SMV signs, operating on slopes, and checking for hydraulic leaks safely.

Safety Decal Locations

Diagram illustrating the placement of various safety decals on the machine.

Section 2 - Transporting the Bale Mover

Tractor Requirements for Transport

Specifies necessary tractor features like ROPS, seatbelts, and SCVs for safe towing.

Hitch and Tongue Plate Adjustment

Procedures for adjusting the tongue plate to ensure the mover is level when connected to the tractor.

Connecting Hitch and Safety Chain

Steps for securely attaching the bale mover's hitch and safety chain to the tractor drawbar.

Hydraulic and Lighting Connections

Instructions for connecting hydraulic hoses and lighting cables between the tractor and the mover.

Stow Hitch Jack and Lower Bed

Procedures for stowing the hitch jack and lowering the bale mover bed before transport.

Tire Condition and Lift Arm Securing

Checks for tire condition, pressure, and securing lift arms with transport lock chains.

Transport Safety Signs and Speed

Ensuring the SMV sign is visible and adhering to maximum transport speed limits.

Section 3 - Bale Mover Preparation

Site and Decal Preparation

Preparing the operating site and ensuring all safety decals are clean and visible.

Bale Rail Adjustment

Adjusting the bed chain rails to accommodate different bale sizes for optimal loading.

Bale Chain Condition and Tension

Checking the bale chains for wear, debris, and ensuring proper tension for reliable operation.

Lift Arm Chains and Lowering

Removing transport chains and safely lowering the bale lift arms before operation.

Lift Arm Width Adjustment

Adjusting the width of the bale lift arms to match the bale size for secure pickup.

Lift Arm Operation and Guards

Verifying lift arm free movement and ensuring all motor chain guards are in place.

Chain Motor and Tire Checks

Ensuring bale chain motors operate smoothly and checking the condition of the tires.

Hydraulic System Inspection

Visually inspecting hydraulic hoses, fittings, and connections for leaks or damage.

Hydraulic System Maintenance

Checking hydraulic motors, lubricating fittings, and ensuring all fasteners are tightened.

Section 4 - Operating the Bale Mover

Initial Operating Steps

Basic setup before operation, including parking and removing lift arm transport chains.

Field Operation Basics

Driving the mover into the field, recommended speeds, and loading bales evenly for stability.

Tractor Cab Controls for Loading

Using the tractor cab controller and remotes to operate bale lift arms and roller chains during loading.

Bale Pickup Sequence

Steps for positioning lift arms, aligning, and driving under the bale for pickup.

Loading Bales onto the Mover

Lifting bales onto the bed, moving them back with chains, and loading up to 7 bales per side.

Transporting Bales to Storage

Driving to the storage site, adjusting speed for terrain, and following roadway regulations.

Unloading Bales Procedure

Using controls to tilt the bed, engage chains, and drive forward to unload bales.

Reloading Bales Procedure

Reloading bales from storage by tilting the bed, engaging chains, and backing up.

Safe Operation on Terrain

Guidelines for safely crossing ditches and inclines at specific approach angles.

Section 5 - Maintaining the Bale Mover

Safe Shutdown Procedure

Essential steps to follow before performing any maintenance or servicing on the machine.

General Lubrication

Using quality grease for all fittings as per the manufacturer's recommendations.

Axle and Tandem Pivot Lubrication

Lubricating grease points on the axle and tandem axle pivots as per the schedule.

Bale Chain Lubrication

Applying quality chain oil to the bale chains to prevent wear and corrosion.

Roller and Hub Lubrication

Lubricating rear chain rollers and hubs on the spindles at specified intervals.

Hydraulic Hose Inspection

Visually inspecting hydraulic hoses and fittings for damage, leaks, or wear.

Chain Tension Adjustment

Procedure for checking and adjusting the tension on all bale chains for optimal performance.

Tire Changing Procedure

Step-by-step instructions for safely changing a tire on the bale mover.

Tire Pressure

Maintaining correct tire inflation pressure to prevent damage and ensure proper operation.

Section 6 - Storing the Bale Mover

Pre-Storage Maintenance

Cleaning debris, lubricating, tightening bolts, and checking for worn parts before storage.

Parking and Bed Positioning

Parking the mover on level ground and lowering the bed fully onto the frame for storage.

Lift Arm Securing

Raising lift arms to the upright position and fastening transport chains to lock them.

Hitch and Jack Procedures

Removing the hitch jack from storage, placing it on the hitch, and supporting the hitch weight.

Disconnecting Tractor Connections

Relieving hydraulic pressure, disconnecting hydraulic hoses, and disconnecting the electrical connection.

Securing Loose Components

Securing hydraulic hoses and electrical connectors to a holder to keep them off the ground.

New Equipment Limited Warranty Policy

Warranty Coverage and Purchaser Responsibility

Details the one-year warranty period, what it covers, and the purchaser's maintenance responsibilities.

Warranty Exclusions and Limitations

Lists conditions and causes for which the warranty is void, including accidents, misuse, and unauthorized alterations.

Common Wear Items and Parts Warranty

Identifies common wear items and outlines the warranty terms for replacement parts.

General Warranty Exclusion Clause

States that Highline makes no other warranties and limits liability for incidental or consequential damages.

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