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Hill-Rom Prima Surgical Light User Manual

Hill-Rom Prima Surgical Light
158 pages
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DRAFT 10/11/98
SERVICE MANUAL
Prima
TM
Surgical Light
From Hill-Rom
Product No. P1350
For Parts Or Technical Assistance man237ra
USA (800) 445-3720 Canada (800) 267-233
International: Contact your distributor.

Table of Contents

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Hill-Rom Prima Surgical Light Specifications

General IconGeneral
Light SourceLED
Focusable Light FieldYes
Adjustable ArmYes
Voltage100-240 VAC
Frequency50/60 Hz
CRI (Color Rendering Index)≥ 90
Light Field DiameterAdjustable from 100mm to 300mm
Mounting OptionsCeiling, Wall

Summary

Chapter 1 Introduction

Purpose

Outlines the manual's purpose for Prima™ Surgical Light operation and maintenance.

Audience

Specifies the intended users as facility-authorized maintenance personnel.

Organization

Details the manual's structure, comprising seven chapters.

Chapter 1: Introduction

Provides a brief overview of the manual and a product overview.

Chapter 2: Troubleshooting Procedures

Details repair analysis, maintenance needs, and repair effectiveness verification.

Chapter 3: Theory of Operation

Explains the application of mechanical and electrical systems used in the product.

Chapter 4: Removal, Replacement, and Adjustment Procedures

Contains detailed maintenance procedures for repair.

Chapter 5: Parts List

Covers warranty, parts ordering, and illustrated parts lists.

Chapter 6: General Procedures

Describes cleaning, preventive maintenance, and other general procedures.

Chapter 7: Accessories

Lists additional products and their installation procedures.

Typographical Conventions

Explains typefaces and icons used for readability.

Introduction

Introduces the Prima™ Surgical Light's intended use and features.

System Features

Lists the key features and capabilities of the Prima™ Surgical Light.

Operator Interface

Describes the controls and indicators on the Hand Control and Wall Control.

System Installation

Provides guidance or references for the system installation process.

Specifications

Details physical dimensions, circular motion ranges, load capacities, and electrical specs.

Physical Description

Outlines the physical dimensions and articulation ranges of the surgical light.

Electrical Description

Details electrical specifications, supply, fuses, and current ratings.

Regulations, Standards, and Codes

Lists relevant classifications, requirements, and standards.

Model Identification

Provides a table for identifying different Prima™ Surgical Light models.

Safety Tips

Offers critical warnings and precautions for safe operation and maintenance.

Chapter 2 Troubleshooting Procedures

Getting Started

Guidance on initiating the troubleshooting process and gathering information.

Initial Actions

Steps for gathering initial problem information from operators.

Function Checks

Procedures to isolate, identify, and verify problems and repairs.

Final Actions

Procedures to verify repair effectiveness after troubleshooting steps.

Prima™ Surgical Light Does Not Turn On Using The Hand Control

Troubleshooting steps for failure to turn on via Hand Control.

Prima™ Surgical Light Does Not Turn On Using The Wall Control

Troubleshooting steps for failure to turn on via Wall Control.

Intensity Level Does Not Adjust Properly Using The Hand Control

Troubleshooting steps for improper intensity adjustment via Hand Control.

Intensity Level Does Not Adjust Properly Using The Wall Control

Troubleshooting steps for improper intensity adjustment via Wall Control.

Prima™ Surgical Light Does Not Turn Off Using The Hand Control

Troubleshooting steps for failure to turn off via Hand Control.

Prima™ Surgical Light Does Not Turn Off Using The Wall Control

Troubleshooting steps for failure to turn off via Wall Control.

Junction/Control Box Does Not Function Properly

Troubleshooting steps for a non-functional junction or control box.

Suspension Arm Drifts Horizontally

Steps to diagnose and correct horizontal suspension arm drift.

Counterbalance Arm Drifts Vertically

Steps to diagnose and correct vertical counterbalance arm drift.

Yoke Contains Rotational Drift

Steps to diagnose and correct rotational drift in the yoke assembly.

Lighthead Contains Rotational Drift

Steps to diagnose and correct rotational drift in the lighthead assembly.

Chapter 3 Theory of Operation

Electrical System

Explains the electrical components and their interconnections in a block diagram.

Electrical Control Power Flow

Details the flow of electrical power within the control system.

General Theory

Provides a fundamental overview of the surgical light's function and design.

Hand Control

Explains the function and controls of the sterile field Hand Control.

Lighthead/Yoke Assembly

Describes the assembly housing lamps and optimizing light output.

Counterbalance Arm Assembly

Details the pivot and electrical transfer functions of the arm assembly.

Vertical Tube

Explains the function of vertical tubes and their custom sizing.

Suspension Arm Assembly

Describes the suspension arms' connection to the ceiling and rotation capabilities.

Wall Control Panel

Explains the optional wall control panel's functions and power source.

Junction/Control Box

Details the junction/control box's components and power supply.

Chapter 4 Removal, Replacement, and Adjustment Procedures

Lamp

Procedures for removing and replacing the lamp.

Removal

Steps to safely disconnect and remove the lamp.

Replacement

Steps to install a new lamp and reassemble.

Lamp Control Assembly

Procedures for removing and replacing the lamp control assembly.

Removal

Steps to safely disconnect and remove the lamp control assembly.

Replacement

Steps to install a new lamp control assembly and reassemble.

Lens

Procedures for removing and replacing the lens.

Removal

Steps to safely remove the lens from the lighthead.

Replacement

Steps to install a new lens and reassemble the lighthead.

Lighthead Control P.C. Board

Procedures for removing and replacing the lighthead control PC board.

Removal

Steps to safely remove the lighthead control PC board.

Replacement

Steps to install a new lighthead control PC board.

Wall Control P.C. Board

Procedures for removing and replacing the wall control PC board.

Removal

Steps to safely remove the wall control PC board.

Replacement

Steps to install a new wall control PC board.

Ceiling Control P.C. Board

Procedures for removing and replacing the ceiling control PC board.

Removal

Steps to safely remove the ceiling control PC board.

Replacement

Steps to install a new ceiling control PC board and adjust voltage.

Transformer

Procedures for removing and replacing the transformer.

Removal

Steps to safely remove the transformer.

Replacement

Steps to install a new transformer and adjust voltage.

Suspension Arm Assembly

Procedures for removing and replacing the suspension arm assembly.

Removal

Steps to safely remove the suspension arm assembly.

Replacement

Steps to install a new suspension arm assembly.

Counterbalance Arm Assembly

Procedures for removing and replacing the counterbalance arm assembly.

Removal

Steps to safely remove the counterbalance arm assembly.

Replacement

Steps to install a new counterbalance arm assembly.

Lighthead/Yoke Assembly

Procedures for removing and replacing the lighthead/yoke assembly.

Removal

Steps to safely remove the lighthead/yoke assembly.

Replacement

Steps to install a new lighthead/yoke assembly.

Brakes

Procedures for adjusting brakes to compensate for drifting.

Suspension Arm Adjustment

Adjusts setscrews to correct suspension arm drift.

Counterbalance Arm Adjustment

Adjusts spring tensioner nut for counterbalance arm drift.

Yoke Assembly Adjustment

Adjusts setscrew to correct yoke assembly rotational drift.

Lighthead Assembly Adjustment

Tightens locknut to correct lighthead assembly rotational drifting.

Line Filter

Procedures for removing and replacing the line filter.

Removal

Steps to safely remove the line filter.

Replacement

Steps to install a new line filter.

Chapter 5 Parts List

Warranty

Details the limited warranty terms and conditions for the Prima™ Surgical Light.

Service Parts Ordering

Information and procedure for ordering replacement parts.

Exchange Policy

Outlines Hill-Rom's policies for in-warranty and out-of-warranty exchanges.

Recommended Spare Parts

Lists recommended spare parts for servicing the surgical light.

Lighthead/Yoke Assembly

Exploded view and parts list for the lighthead/yoke assembly.

Lighthead/Counterbalance Arm Assembly

Exploded view and parts list for the lighthead/counterbalance arm assembly.

Suspension Arm Mount Assembly

Exploded view and parts list for the suspension arm mount assembly.

Junction/Control Box Assembly

Exploded view and parts list for the junction/control box assembly.

Wall Control Assembly

Exploded view and parts list for the wall control assembly.

Lamp Control Assembly

Exploded view and parts list for the lamp control assembly.

Chapter 6 General Procedures

Cleaning and Care

Guidelines for cleaning, disinfecting, and maintaining the surgical light.

General Cleaning

Instructions for cleaning the surgical light with a dampened cloth.

Steam Cleaning

Warning against using steam cleaning devices due to potential damage.

Hard to Clean Spots

Methods for removing difficult spots or stains.

Sterilization

Information on sterilizing the Hand Control with steam under pressure.

Component Handling

Precautions for handling electronic components like P.C. boards.

P.C. Boards

Best practices for handling P.C. boards to prevent damage.

Preventive Maintenance

Importance and schedule for performing preventive maintenance.

Preventive Maintenance Schedule

Table detailing maintenance tasks for various components.

Preventive Maintenance Checklist

A checklist for recording maintenance activities and findings.

Tool and Supply Requirements

Lists all necessary tools and supplies for servicing the light.

Installation and Post-Installation Inspection

Procedures for post-installation checks and verification.

Chapter 7 Accessories

Prima™ Surgical Light Track Adapter Assembly

Instructions for installing the track adapter assembly.

Introduction

Introduces the installation of the track adapter assembly.

Installation

Detailed steps for installing the channel and dovetail adapters.

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