EasyManua.ls Logo

Hirschmann HC3901 - User Manual

Hirschmann HC3901
29 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
HIRSCHMANN
Load Moment Indicator
for Crawler Crane
HC3901
Operator’s Manual
Hirschmann ElectronicsShanghaiCo.,Ltd
Suite 12A, Huamin Empire Plaza, No.726, West Yan An Road, Shanghai, P.R.China
Tel: 021-51082780
Fax: 021-52375899
Zipcode: 200050
Website: http://www.hirschmann.com

Questions and Answers

  • J
    John KeithAug 25, 2025
    What causes error E01 on Hirschmann Measuring Instruments and how to fix it?
    • R
      rachelmoralesAug 25, 2025
      Error E01 indicates that the minimum radius has been fallen below or the maximum angle specified in the load chart has been exceeded because the boom was luffed up too far. To fix this, luff down the boom to a radius or angle specified in the load chart.
  • M
    Matthew KaneAug 25, 2025
    What does error E02 mean on Hirschmann HC3901 and how do I resolve it?
    • N
      ncarterAug 26, 2025
      Error E02 means the maximum radius has been exceeded or the minimum angle specified in the load chart has been fallen below because the boom was luffed down too far. You should luff up the boom to a radius or angle specified in the load chart to resolve this.
  • V
    victoria36Aug 26, 2025
    How to fix error E12 on Hirschmann HC3901?
    • J
      joannacrawfordAug 26, 2025
      Error E12 is caused by a defective or loose cable between the central unit and the force transducer, water inside the plug of the transducer, a defective force transducer, or a defective electronic component in the measuring channel. To solve this, check the cable and plugs, replace them if necessary, replace the force transducer, or replace the sensor unit.
  • D
    Darlene AndersonAug 27, 2025
    What should I do if Hirschmann HC3901 Measuring Instruments display error E61?
    • A
      Angela GonzalezAug 27, 2025
      Error E61 indicates a defective or unconnected CAN Bus cable between the central unit and the sensor unit, a defective CAN Bus port in the central unit, or a short circuit in a CAN Bus cable. Check the connection between the central unit and the sensor units. Replace the central unit or the CAN Bus cable.
  • C
    Christopher ChanAug 27, 2025
    What does error E06 on Hirschmann HC3901 mean, and how can I fix it?
    • F
      Frances CookAug 27, 2025
      Error E06 indicates that the maximum radius as specified in the load chart has been exceeded, or the minimum angle has been fallen below due to luffing down the luffing jib too far. To resolve this, luff the jib to a radius or angle specified in the load chart.
  • B
    Beth OrtizAug 28, 2025
    What causes error E15 on Hirschmann HC3901?
    • M
      Matthew LawsonAug 28, 2025
      Error E15 can be caused by a defective or loose cable between the central unit and the angle sensor, water inside the plug of the angle sensor, a defective angle potentiometer, or a defective electronic component in the measuring channel. Check the cable and plugs, replace them if necessary. You may also need to replace the angle sensor or the sensor unit.
  • V
    Victor SmithAug 29, 2025
    What to do if Hirschmann Measuring Instruments show error E37?
    • C
      courtney08Aug 29, 2025
      If error E37 appears, it indicates that the system program file is defective or the Flash-EPROM is defective. To resolve this, upload a valid system software or replace the central unit.
  • W
    Wendy ReeseAug 30, 2025
    Why am I getting error E38 on my Hirschmann HC3901?
    • J
      James RobinsonAug 30, 2025
      Error E38 occurs because the system program in the LMI does not match the programming in the crane data file. To correct this, upload a valid system program file or the valid crane data file.
  • C
    Cassandra Huffman DVMAug 23, 2025
    What to do if Hirschmann HC3901 Measuring Instruments show error E07?
    • L
      Linda WilliamsAug 23, 2025
      If error E07 appears, it means that the relay indicates an overload while CU input 20 is on, or the relay indicates no overload while CU input 20 is off. To resolve this, check the cable to the overload relay and CU input 20, and also check the relay itself.
  • D
    David WaltersAug 31, 2025
    What does error E43 mean on Hirschmann HC3901 Measuring Instruments?
    • S
      schneidermelissaSep 1, 2025
      Error E43 indicates that the write/read memory (RAM) or central unit is defective. To resolve this, replace the central unit.

Summary

Applied Scope

Special Notice

1. GENERAL INFORMATION

2. IMPORTANT NOTES

3. SYSTEM DESCRIPTION

HC3901 Controller Details

Technical data and installation for the HC3901 LMI controller unit.

WG Angle Sensor

Information on the WG Angle Sensor, including technical specs and installation.

Force Sensor

Details on the KMD Force Sensor, its technical data, and installation.

4. OPERATION AND DISPLAY INTERFACE

LMI Display Overview

Explanation of the main display screen, data elements, and interface controls.

Warning Icons and Status Indicators

Covers EN13000 warning icons, weight status bar, and indicator lights.

5. OPERATION METHOD and PROCESS

Setting Operational Mode and Reeving

Guide to configuring the LMI's Operational Mode (OM) and reeving settings.

Function Setting Procedures

How to access and adjust system functions, CANbus, I/O, and load charts.

5.3 Error Code Information

5.4 Angle Limit Setting

6. SYSTEM FUNCTIONS

Warning and Prohibition Logic

Explains the system's warning triggers and movement prohibition rules.

7. INSPECTION MAINTENANCE AND CONSIDERATIONS

Inspection and Routine Maintenance

Performing essential checks before operation and regular maintenance on LMI components.

System Considerations and Adjustments

General precautions, handling, and angle sensor adjustment procedures.

8. TROUBLESHOOTING

Error Code Table and Solutions

Detailed guide to LMI error codes, their causes, and recommended solutions.

Overview

The Hirschmann HC3901 is a Load Moment Indicator (LMI) designed for various crane types, including telescopic boom cranes, lattice boom cranes, and all-terrain cranes. Its primary function is to provide the crane operator with essential real-time information to ensure operation within the crane's design parameters. This system operates on a reference/real comparison principle, continuously monitoring and comparing actual crane conditions with pre-programmed safe operating data.

Function Description:

The HC3901 LMI system provides critical data such as boom length, boom angle, working height, working radius, rated load, and the actual weight being lifted. It achieves this by utilizing various sensors, including an angle sensor and force transducers. When non-permitted conditions are approached, the LMI system issues warnings through audible alarms and warning lights. Furthermore, it can interface with the crane's control system to stop dangerous movements, such as lifting and luffing down, to prevent overloads and ensure safety.

The system is an operational aid, designed to warn operators of approaching overload and over-hoist conditions that could lead to equipment damage or personnel injury. It is crucial to understand that the LMI is not a substitute for good operator judgment, experience, or adherence to accepted safe machine operating procedures. The LMI primarily protects against overload in the boom's vertical range and does not account for non-vertical lifting, ground inclination, or derailed wheels.

Important Technical Specifications:

The HC3901 LMI system consists of three main components:

  1. HC3901 Controller: This is the central processing unit and display.

    • Processor: 16-bit high-performance processors.
    • Communication Technology: CANopen.
    • Operating Temperature: -20°C to +70°C.
    • Operating Voltage: 11 to 36V DC.
    • Operating Current: 200mA@24V.
    • Communication Interface: 1×CANopen, 1×RS232, 1×SAEJ1939, 1×CANopen2.0B, 2×RS232.
    • Installation: External and horizontal.
    • Display Size: 5.7 inch.
    • Program Memory: 2 x 2 MB.
    • Data Memory: 2 x 1 MB.
    • Input Analog: 6.
    • Input Digital: 6.
    • Output Digital: 6 (can be set to PWM output, reducing the number of digital outputs).
    • Relay Output: 1 (max. 5A).
    • Protection Class: IP65.
  2. WG103 Angle Sensor: This sensor accurately measures the boom angle.

    • Measuring Range: 0-90°.
    • Output Signal: 4-20mA.
    • Linearity Tolerance: <±0.2°.
    • Hysteresis Tolerance: <±0.1°.
    • Operating Temperature: -25°C to +70°C.
    • Storing Temperature: -40°C to +70°C.
    • Protection Class: IP65.
  3. KMD Force Sensor: Designed for static and dynamic tensile force measurements, known for high overload capacity, fatigue strength, and corrosion resistance.

    • Nominal Load Range: 1T up to 500T.
    • Charge of Measuring Body: 200%.
    • Charge of Measuring Body up to Flow Limit: 300%.
    • Safe to Breaking Point: 500%.
    • Linearity: <0.3% typ.
    • Hysteresis: <0.5% typ.
    • Protection Class: IP65.
    • Operating Temperature Range: -40°C to +70°C.

Usage Features:

The HC3901 features a user-friendly operation and display interface.

  • Data Display: Shows real-time operational data, including height status bar, jib angle, jib length, height, OM information, reeving, OM code, date and time, wind speed, rated load weight, actual load weight, boom angle, radius, and boom length.
  • Indicator Lights: Provide visual cues for various statuses, including force-active warnings (yellow icons for LMI override, SET-UP mode, derricking in, rope limit override, A2B switch activated, slewing limit alarm, hoist protection alarms, A2B switch alarms, and main boom luffing angle limit alarm).
  • Weight Status Bar: A color-coded bar indicating the load percentage:
    • Green zone: 0-90% (safe range).
    • Yellow zone: 90-100% (pre-warning range).
    • Red zone: Exceeding 100% (overload warning range).
  • Prewarning Light (Yellow): Illuminates when the load exceeds 90% of the nominal carrying load, indicating an impending overload.
  • Overload Warning Light (Red): Illuminates when the load reaches 100% of the maximum carrying capacity, accompanied by an acoustic alarm. Load-moment-increasing crane movements are simultaneously switched off.
  • A2B Switch Lamp (Red): Lights up when the heavy bob and spreader of the A2B switch meet, indicating maximum height has been reached. This triggers an alarm and stops hoisting and extending boom to luffing down movements. (Note: A2B switch signal does not input into LMI system, so this lamp is invalid for this specific model).
  • Function Keys: Menu, buzzer, back, and confirmation keys, corresponding to symbols on the display.
  • Rotary Button: Used for selecting function items and confirming selections.
  • Operation Method: The system undergoes an automatic data initialization and self-checking process upon power-on. Operators must confirm the operating mode (OM) and reeving settings to match the actual crane configuration.
  • Error Code Information: The system displays error codes and provides "Fault Help" to identify causes and suggested eliminations.
  • Angle Limit Setting: Allows operators to set upper and lower angle limits for the boom.

Maintenance Features:

Regular inspection and maintenance are crucial for the LMI system's proper functioning and longevity.

  • Inspection before Operation:
    • Check all LMI components for damage.
    • Verify normal display operation and absence of warnings or error indications.
    • Confirm that the main boom angle, work radius, and load display match actual values.
  • Routine Maintenance:
    • Check the angle transducer for oil leakage.
    • Inspect all cable insulating layers for damage and replace if necessary.
    • Ensure the cable reel is sufficiently tight.
    • Regularly clean the display for clarity.
  • Routine Consideration:
    • Protect the central unit (display), power supply cabin, and transducers from severe shaking.
    • All parts of the LMI system are accurately adjusted and checked at the factory. Unauthorized dismantling of the housing is prohibited to prevent humidity and dust from affecting components.
  • Buzzer Alarms: If the buzzer alarms without fault codes, check the cable connection to the A2B switch for disconnections or short circuits due to water ingress.
  • Angle Sensor Adjustment: If the displayed angle or radius does not match the actual value (measured with an angle instrument between 0° and 70°), the angle transducer needs adjustment. This involves loosening three bolts, slowly turning the transducer until the displayed value matches the actual value, and then re-tightening the bolts.
  • Troubleshooting: The manual provides an extensive "Error Code Table" detailing error codes, their causes, and elimination steps. This helps operators and service engineers diagnose and resolve issues. If problems persist, contact Hirschmann service.
  • Time Setting: The time setting requires a password. Users are advised not to set the time themselves but to contact the manufacturer if the display shows the wrong time.
  • CANbus Status Overview: The display shows the status of CANbus nodes (ID1, ID3) as green (working normally), yellow (preparing), or red (error/not-in-use).
  • I/O Port Inquiry: Displays the status of digital I/O ports (DIN for digital input, DOUT for digital output) and allows inquiry of analog information.
  • Load Inquiry: Enables operators to select the OM and view corresponding load charts based on boom length.

Hirschmann HC3901 Specifications

General IconGeneral
BrandHirschmann
ModelHC3901
CategoryMeasuring Instruments
LanguageEnglish

Related product manuals