Hobart CHAMPION 10,000 User Manual

Hobart CHAMPION 10,000

64 pages

To Next Page

To Next Page

Page #1 background image

Loading...

Page #1 background image

Champion 10,000

Processes

Description

Stick (SMAW) Welding

Engine Driven Welding Generator

OM-945 194 047N

March 2003



Visit our website at

www.HobartWelders.com

Table of Contents

Other manuals for Hobart CHAMPION 10,000

Questions and Answers:

E
Elizabeth BakerSep 13, 2025
What to do if Hobart CHAMPION 10,000 Welding System engine stopped during normal operation?
- D
  Danielle JonesSep 13, 2025
  If the engine on your Hobart Welding System stops during normal operation, first check the fuel and oil levels. Next, check fuse F6 and replace it if it's open. Also, check the low oil pressure shutdown switch. Periodically recharge or replace the battery. Check the voltage regulator and connections. If the issue continues, have a Factory Authorized Service Agent check the fuel shutoff solenoid FS1.
A
adamsginaAug 25, 2025
Why is there no output at the AC receptacles of my Hobart CHAMPION 10,000 Welding System generator?
- M
  melissa52Aug 25, 2025
  If you're not getting any power from the AC receptacles on your Hobart Welding System generator, try the following: * Reset the circuit breakers. * Press the Reset button on the optional GFCI receptacle. * Check fuse F1 and replace it if it's open. * If the unit is overloaded, stop it and reduce the load. Then, restart the unit to reset the generator protection circuit and resume operation. * Check the plug PLG6 connection.
S
stacybrooksAug 25, 2025
Why won't my Hobart Welding System engine start?
- W
  wsimonAug 26, 2025
  If your Hobart Welding System engine refuses to start, consider these potential solutions: * Check the fuel level. * Check the battery voltage. * Check the battery connections and tighten them if necessary. * Check the oil level. * Check the low oil pressure shutdown switch.
M
Mr. Charles MillerAug 26, 2025
How to troubleshoot low weld output on a Hobart CHAMPION 10,000?
- S
  Stephen WilsonAug 27, 2025
  To troubleshoot low weld output on your Hobart Welding System, consider the following: * Check fuse F1 and replace it if it's open. * Check the control settings. * Check the engine speed and adjust it if necessary. * Service the air cleaner.
H
Henry JosephAug 27, 2025
What should I do if my Hobart CHAMPION 10,000 engine stopped during normal operation?
- M
  Margaret JonesAug 27, 2025
  If your Hobart Welding System engine stops during normal operation, try these steps: * Check the fuel level. * Check the oil level. * Check fuse F6, and replace it if open. * Check the low oil pressure shutdown switch. * Periodically recharge the battery (approximately every 3 months). * Replace the battery.
E
Edward TateSep 12, 2025
What causes the engine speed to vary rapidly under heavy generator power load in Hobart CHAMPION 10,000 Welding System?
- S
  Sandra PowellSep 12, 2025
  If the engine speed varies rapidly under a heavy generator power load on your Hobart Welding System, reduce the generator power load at the AC receptacles.
F
fhollandSep 9, 2025
What to do if the engine of my Hobart Welding System does not return to idle speed?
- D
  Don WilliamsSep 9, 2025
  If the engine on your Hobart Welding System doesn't return to idle speed: * Remove weld and generator power loads. * Check the throttle linkage for smooth, non-binding operation.
D
Dylan TaylorSep 10, 2025
What causes unstable or sluggish engine speeds in Hobart CHAMPION 10,000?
- T
  Tiffany HillSep 10, 2025
  For unstable or sluggish engine speeds on your Hobart Welding System: * Readjust the throttle linkage if necessary and check the throttle solenoid TS1 for smooth operation.
K
Karen GatesSep 3, 2025
What to do if Hobart CHAMPION 10,000 Welding System engine will not crank?
- R
  rjonesSep 3, 2025
  If the engine on your Hobart Welding System won't crank, check fuse F6 and replace it if it's open. Check the battery voltage and ensure the battery connections are tight. Also, inspect the plug PLG4 and plug PLG8 connections. If the issue persists, have a Factory Authorized Service Agent check the Engine Control switch S2.
J
Jessica ParsonsSep 1, 2025
Why Hobart CHAMPION 10,000 engine will not start?
- T
  Tiffany SchwartzSep 1, 2025
  If your Hobart Welding System engine won't start, begin by checking the fuel and oil levels. Next, check the battery voltage and ensure the battery connections are secure. Also, check the low oil pressure shutdown switch. If these steps don't work, have a Factory Authorized Service Agent check the fuel shutoff solenoid FS1.

Hobart CHAMPION 10,000 Specifications

General

Fuel Type	Gasoline
Welding Output Range	40-225 A
Amperage Range	40-225 Amps
Process	Stick (SMAW)
Open Circuit Voltage	80V
Output Current Range	40-225 amps
Auxiliary Power	120/240V, 10, 000 watts

Summary

Safety Precautions

Arc Welding Hazards

Details potential hazards associated with arc welding processes and safety measures.

Engine Hazards

Covers dangers related to the engine, including battery, fuel, and exhaust hazards.

Principal Safety Standards

Specifications

Weld, Power, and Engine Specifications

Duty Cycle

Installation

Installing Welding Generator

Provides instructions for mounting and securing the welding generator.

Engine Prestart Checks (Onan-Powered Units)

Details the essential pre-start checks for Onan-powered engine units.

Engine Prestart Checks (Kohler-Powered Units)

Details the essential pre-start checks for Kohler-powered engine units.

Connecting the Battery

Details the correct procedure for connecting the generator's battery.

Connecting to Weld Output Terminals

Explains how to connect the welding cables to the generator's output terminals.

Selecting Weld Cable Sizes

Amperage Selection Table For Stick (SMAW) Electrodes

Operating the Welding Generator

Front Panel Controls

Identifies and explains the function of each control on the generator's front panel.

Maintenance (Onan-Powered Units)

Routine Maintenance (Onan-Powered Units)

Lists scheduled routine maintenance tasks for Onan-powered units based on operating hours.

Servicing Air Cleaner (Onan-Powered Units)

Step-by-step guide for cleaning and servicing the air cleaner element.

Changing Engine Oil, Oil Filter, and Fuel Filter (Onan-Powered Units)

Detailed procedure for changing engine oil, oil filter, and fuel filter.

Adjusting Engine Speed (Onan-Powered Units)

Guide to adjusting engine idle and weld/power speeds for optimal performance.

Maintenance (Kohler-Powered Units)

Routine Maintenance (Kohler-Powered Units)

Lists scheduled routine maintenance tasks for Kohler-powered units based on operating hours.

Servicing Air Cleaner (Kohler-Powered Units)

Step-by-step guide for cleaning and servicing the air cleaner element for Kohler engines.

Changing Engine Oil, Oil Filter, and Fuel Filter (Kohler-Powered Units)

Detailed procedure for changing engine oil, oil filter, and fuel filter for Kohler engines.

Adjusting Engine Speed (Kohler-Powered Units)

Guide to adjusting engine speeds for Kohler units.

Troubleshooting

Troubleshooting

Lists common problems and their corrective actions for welding and generator power.

Engine Troubleshooting

Addresses issues related to the engine not starting, stopping, or running erratically.

Electrical Diagram

Generator Power Guidelines

Grounding Generator To Truck Or Trailer Frame

Explains how to properly ground the generator to a vehicle frame for safety.

Grounding When Supplying Building Systems

Details procedures for grounding the generator when supplying power to building systems.

Selecting Extension Cord

Stick Welding (SMAW) Guidelines

Stick Welding Procedure

Details the step-by-step process for performing stick welding.

Electrode and Amperage Selection Chart

Troubleshooting – Porosity

Identifies causes and corrective actions for porosity in weld metal.

Troubleshooting – Excessive Spatter

Troubleshooting – Incomplete Fusion

Troubleshooting – Lack Of Penetration

Troubleshooting – Excessive Penetration

Troubleshooting – Burn-Through

Troubleshooting – Waviness Of Bead

Troubleshooting – Distortion

Parts List

Related product manuals

Preview: Hobart Champion 145

Hobart Champion 145

Hobart Plasma Cutter

Preview: Hobart 210 MVP

Preview: Hobart H100S2-10

Hobart H100S2-10

Preview: Hobart Handler 140

Hobart Handler 140

Preview: Hobart Handler 210

Hobart Handler 210

Preview: Hobart IronMan 240

Hobart IronMan 240

Preview: Hobart Handler 190

Hobart Handler 190

Preview: Hobart AirForce 400

Hobart AirForce 400

Preview: Hobart AIRFORCE 700I

Hobart AIRFORCE 700I

Hobart BETA-MIG 2250

Preview: Hobart Stickmate 160i

Hobart Stickmate 160i