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HOLEMAKER PRO 40 - Basic Troubleshooting; Magnet Holding and Motor Issues; Coolant System and Slug Ejection; Hole Quality and Cutter Breakage

HOLEMAKER PRO 40
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BASIC TROUBLESHOOTING
1. Magnetic base not holding securely
Material is too thin.
Surface of material being drilled must be free of chips, debris, rust and mill scale.
Does size of cutter exceed machine’s rated capacity?
Check magnet face for unevenness, nicks and burrs.
2. Drill motor running, arbor and spindle not turning
Possible sheared drive train component.
3. Motor slows when drilling
Is an extension cord being used? If so, see page 5 for recommended wire gages and cord lengths.
Excessive downfeed pressure during drilling cycle will cause motor to slow and overheat.
Does cutting tool need to be resharpened?
4. Coolant system not working
Coolant system is gravity dependent, machine must be in a upright position to operate properly.
Dirt or debris in coolant tank.
Consistency of coolant mixture too thick.
Is correct pilot pin being used?
Vent hole in coolant tank lid blocked.
5. Slugs not ejecting from cutter
Lack of coolant causing slugs to expand in cutter bore.
Is correct pilot pin being used?
Possible broken internal arbor parts.
6. Breaking cutters
How is coolant being applied? Coolant must be supplied to interior of cutter.
Excessive feed pressure being applied when cutter initially contacts work surface.
• Confirm material hardness.
Drilling stacked materials with incorrect cutter.
Dull cutters; dull or chipped cutting edges require excessive feed pressure, resulting in breakage.
Movement of machine on material - See “1. Magnetic base not holding securely”
Inconsistent hardness in material can cause cutter breakage
7. Oversized or rough holes
• Insufficient coolant.
• Excessive feed pressure.
• Dull cutter.
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