HOW
TO
USE THIS MANUAL
This servloe
mallUaJ
de&cribes tile service procedures /of the
CRFSOF
Follow
the
Malntenal"lOe Schltdule (Sedion
3)
recommendaltoos
10
ens.url:l
ilia!
the \/elide
illn
peale.
operat;,.g conditton and !he
em<$$IOn
I8wIs
are
vmhin
!he aIaodard set
by
!he
U 5 EO'M.omental PrOlec1ioro
Age«;y
(EPA)
and
Cel!lomia
Air
Resources Board
(C
ARB
)
F'Irrfoomng the Hnil scheduled maIntenance
1$
.-.ry
Importanl
"
comp&nS8tes lor
the
n.r..1 wear thaI occurs dumg the break·,"
penod
5ections \ and 3 apply
to
the
wnole motorcycle
SectIOn
2 Illustrates
proced!Jres
for
removaV",staliabon
01
components
thaI
may
be
reqUired
to
perXlm1
selVice
duct,b&d
in the
1oI1ow'f1g
$&Cllon"
Section 4 through
14
describe parIs
01
the moIorcyde. grouped
according
to
Mx:a1iOfl
rod
!he
secbOO
you waN
on
tIu$
page.
men tum to the table
01
conlants
on
the
Ii<$I
page
01
the MCIion
MosI
sactlOllS SIan
wUh
an assembly
01
')'SIlIm iIIusIr.l1ion. servICe
informabOrl
and IroobIes/looI,ng /0. !he
S8d!OO
The
subseqlll!nt pages
give detailed procedVre$
II
you
dOO~
know !he
1IoOU1C8
01
tile
trouble, go to
SecIIOO
16
TroubIeshoo!lfIg
'I'our safety, and the
salllly
01
0Ch&rs.
if,
YefY
Oriportant
To
help
)'OU
makil inb"med 08eiI!0nI
we
have
pfOYlded
safety messages and
oth&r
inlormallon
truOl,<ghou!
tho. mat\tlfll
01
course,
~
1$ not
1)f8ctlC81
Of
possible
to
warn
you
a.bout all
tile
hazards
IISSOC1ated
wolh
servleir.g
mu
s vehicle
You
must use your own good judgemafll
You
writ
lind impo<tanl safety inlorrnallOO in • variety
of
Iorms
inclUding
•
Safllrv
LaDe" -
on
the
vetude
• Safety
Massages
-
preceded
by •
saJely
alert symbol .l..
and
one
at Ihree signal words,
OAJlfGEA.
WARNING_
Of
CAUTION
These
sqlal
wotOs
mean
You
WILL
be
KILLED
Of
SERIOUSLY
rgt"'ntli;'
HURT
~
you
don'lloIkM-
InSlrUCIKlrIS
You
CAN
be
KILLED
or
SERIOUSLY HURT
m '
bn
W
"fit!
II
you
don',
tallow InslrUcttons_
You
CAN
be
HURT
~
you
don't
IoIIow
"ew'''lIlf' onSlrudJOn$
• Instr
UCIIOOS
- how
10
.servICe
mill
YeI10CIe
OOITectty
end
salary
As
you read this manl,llll, you wl l
ll
,
1l(!
in!o<mll!'On thai
IS
preceded
by
/I
NOnCrl
symbol.
The
purpose
01
lhls message is to help prevent
damage to
YOUl
\/Ilhocte.
O1I1er
Pfoperty,
or
ttle envuonmenl
;:;
'"
a:
....
w
~
a:
c
c
z
'"
w
z
;;
z
w
CONTENTS
GENERAL INFORMATION
MAINTENANCE
LUBRICATION SYSTEM
FUEL SYSTEM
ENGINE
REMOVAUINSTAllATION
CYLINDER HEADNALVES
CYLINDER/PISTON
CLUTCH/GEARSHIFT LINKAGE
ALTERNATOAICAM CHAIN TENS lON
ER
CRANKSHAFTITRANSMISSIOWKICKSTARTER
REAR WHEEUBRAKEISUSPENSION
IGNITION SYSTEM
WIRING DIAGRAM
TROUBLESHOOTING
INDEX
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