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Honeywell 4000 Series User Manual

Honeywell 4000 Series
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Direct Coupled Valve Actuators
ML6984, ML7984 Series 4000
FEATURES
• Self-contained, motorized valve linkage
• NEMA 3R cover for outdoor installation
• Linkage self-adjusts to valve stroke from 13 mm
(1/2”) to 25 mm (1”)
• DIP switches select various input configurations
• LED status indication
Floating models compatible with 3-wire control
systems
Strong valve seat closing force 710 N (160 lbs.)
• Electronic current sensing provides nternal
protection and positive fully closing force
• Compact size for easy installation in confined
area
Allows the use of one common transformer power
supply for multiple actuators and controllers
• One device for either 24 Vac or 28 Vdc power
supply application
• Field-addable auxiliary switches available
• Field-addable position feedback option available
APPLICATION
The ML6984 and ML7984 are self-contained,
self-adjusting, linear motorized valves that mount directly
onto V5011 two-way and V5013 three-way globe valves,
providing linear travel (stem lift) between 13 mm (1/2”)
and 25mm (1”).
ML6984 is for use with low voltage SPDT Series
20 (on-off) and Series 60 (floating) electro-mechanical
or electronic controllers. ML7984 is for use with Series
70 2-10 Vdc, 4-20 mA, electronic series 90, 135 and
modulating controllers.
PCY 06/99
© Honeywell Ltd. 1999 Printed in Canada 95C-10939
Contents
Specifications............................................................2
Order information..................................................... 2
Installation................................................................ 3
Wiring Schematics....................................................4
Operation ................................................................11
Checkout.................................................................12
Troubleshooting ......................................................13
PRODUCT DATA
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Honeywell 4000 Series Specifications

General IconGeneral
BrandHoneywell
Model4000 Series
CategoryController
LanguageEnglish

Summary

APPLICATION

FEATURES

SPECIFICATIONS

Ambient Rating

Details operating and shipping temperatures, and relative humidity including NEMA-3R/IP54 rating.

Acoustic Noise

Specifies the maximum sound pressure level at a 1-meter distance.

Electrical Ratings

Covers power supply, consumption, and input voltage/current ratings for ML7984 and ML6984.

Shipping Weight

Provides the approximate shipping weight of the product.

Accessories and Parts

Lists available accessories and replacement parts for the actuators.

Mechanical Ratings

Details valve stroke range, bonnet size, stroke timing, and closing force.

Performance Specifications

Outlines minimum signal input duration, life expectancy, and hysteresis.

ORDERING INFORMATION

INSTALLATION

Proper Use and Mounting

Guidelines for correct installation and mounting of the actuator, including environmental considerations.

Pre-Installation Checks

Important checks and warnings before starting the installation process.

Assembly to Valve

Step-by-step instructions for physically connecting the ML_984 actuator to the valve stem.

WIRING

3-Wire Control of ML6984

Wiring diagrams and notes for ML6984 with Series 60 or electronic controllers.

5-Wire Control of ML6984

Wiring diagram for ML6984 with 5-wire control systems, including accessory use.

ML7984 Wiring with Analog Control Signals

Diagrams for ML7984 wiring with 0-10 Vdc and 4-20 mA analog control signals.

ML7984 Wiring with Modulating Controllers

Wiring configurations for ML7984 with 135Ω slide wire and common transformer setups.

ML7984 Wiring with Electronic Series 90 Controllers

Wiring diagrams for ML7984 with Series 90 'Supermod' controllers, with common/individual transformers.

ML7984 Wiring for Multiple Actuator Applications

Wiring for 4-20 mA multiple actuator applications, covering master and slave configurations.

OPERATION

ML6984 Operation

Details microprocessor control, self-calibration, and force-based stopping for ML6984.

ML7984 Operation

Explains how sensing circuits and digital counters control the ML7984 based on input signals.

General Notes and Cautions

Important safety warnings and operational notes for ML7984 and general installation.

REPLACEMENT NOTES

To Replace ML684

Information on using ML6984 as a direct replacement for old ML684A actuators.

To Replace ML6874

Guidance on using ML6984 as a replacement for ML6874, including parallel applications.

CHECKOUT

General Checkout

Steps to ensure the valve stem is correctly installed and secured before applying power.

ML6984 - 5-Wire Installation Checkout

Procedure for verifying 5-wire installation for ML6984, including stem movement tests.

ML7984 Checkout

Steps to verify ML7984 operation with DIP switches and controller signal inputs.

TROUBLESHOOTING GUIDE FOR ML VALVE ACTUATOR

Valve Leaks or Will Not Close Fully

Possible causes and actions for issues with valve closure.

Noisy Motor

Diagnosing and resolving noisy motor symptoms.

Motor Overheats/Smoke/Component Burnt-out

Troubleshooting steps for motor overheating or component failure.

ML Will Not Respond

Actions for when the actuator LED is on or off, indicating no response.

Vdc/mA Signal Drops

Troubleshooting signal degradation due to incompatible load impedance.

ML 6984 Will Not Close or Lock-up

Resolving issues with ML 6984 not closing or locking up with T87.

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