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DR4312
Honeywell DR4312 User Manual
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Configuration, Startup, and Operation
of Recorder without Display
4/00
DR4300 Circular Chart R
ecorder Product Manual
47
1
2
3
4
5
6
ON
7
8
P1
P
2
P3
Keyboard/Display
Connector
SW1
Configuration
Switches
TB2
AC Power
12
345
6
ON
SW6
Input Switches
Pen #2 Co
nnector
Pen #1 Conne
ctor
Chart Motor
SW2
SW3
SW4
Input Connector
TB1
L
N
LOWER
RAISE
S2 = Rese
t
S3 = Lower
S4 = Raise
J4
J3
SET
UP
RUN
SW5
Run/Setup
Switch
J1
24194
Battery
Conn
ec
tor
Communicatio
ns
Board Connector
R56
Jump
er
Figure 3-1 Loca
tion of Configuration and Input Switches
58
60
Table of Contents
Default Chapter
5
Table of Contents
5
1 Overview
13
Introduction
13
Model Number Breakdown
16
About this Manual
21
Figure 1-1 Guide to Manual's Organization
22
2 Installation
23
Overview
23
Table 2-1 Operating Limits and Condensed Specifications
24
Mounting Considerations and Overall Dimensions
27
Figure 2-1 Overall Dimensions
27
Mounting Methods
28
Introduction
28
Figure 2-2 Plug Locations
28
Mounting Flush in Panel (New Panel Cutout)
29
Table 2-2 Mounting Flush in a New Panel Cutout
29
Figure 2-3 Mounting Flush in a New Panel Cutout (Rear View)
29
Panel Mounting Recorder with NEMA4 or Heavy Duty Door
30
Table 2-3 Procedure for Mounting Recorder with NEMA4 or Heavy Duty Door
30
Figure 2-4 Panel Mounting Recorder with NEMA4 or Heavy Duty Door
31
Mounting on a 2-Inch Pipe
32
Table 2-4 Pipe Mounting Procedure
32
Figure 2-5 Pipe Mounting Brackets
32
Mounting on Surface (of Panel or Wall)
33
Table 2-5 Mounting Flush on a Surface (of Panel or Wall)
33
Wiring Prerequisites
34
Figure 2-6 Mounting Flush on a Surface of Panel or Wall (Rear View)
34
Figure 2-7 Recommended Wiring Routing - Models Without CE Mark
36
Figure 2-8 Recommended Wiring Routing - Models with CE Mark
37
Table 2-6 Wiring Bundling Categories
38
Table 2-7 Wiring Illustrations
38
Input Wiring
39
Power Wiring
39
Table 2-8 Procedure for Power Wiring Models
40
Figure 2-9 Power Wiring - Models Without CE Mark
41
Figure 2-10 Power Wiring - Models with CE Mark
42
Analog Input Wiring
43
Table 2-9 Analog Input Wiring
43
Figure 2-11 Analog Input Wiring
44
Digital Inputs (Optional)
45
Table 2-10 Digital Input Wiring
45
Figure 2-12 Digital Input Wiring
46
Communication (Optional)
47
Table 2-11 Communication Wiring
47
Figure 2-13 Communication Wiring
48
Output Wiring
49
Discrete Outputs
49
Table 2-12 Output Terminal Use for Output Algorithm and Option Combinations
49
Table 2-13 Relay Output Wiring - 1 or 2 Pen Models
50
Figure 2-14 Relay Output Wiring
51
Figure 2-15 Open Collector Output Wiring
52
Current Output
53
Table 2-14 Current Output Wiring
53
Figure 2-16 Current Output Wiring
54
Transmitter Power out
55
Table 2-15 Transmitter Power out Wiring
55
Figure 2-17 Transmitter Power out Wiring
56
3 Configuration, Startup, and Operation of Basic Recorder Without Display
57
Overview
57
Configuration (Recording Set Up)
58
Setting Configuration and Input Switches
58
Table 3-1 Procedure for Configuring Model Without Display
58
Figure 3-1 Location of Configuration and Input Switches
59
Figure 3-2 Sample Chart for Single Pen Recorder
60
Table 3-2 Configuration and Input Switch Settings for Models Without Display
61
Setting SW6 Switch 2
76
Startup and Operation of Recorder Without Display
77
Overview
77
Preparing the Recorder for Operation
78
Table 3-3 Preparing the Recorder for Operation
78
Figure 3-3 Basic Chart Plate Components
78
Running the Optional Step Test
79
Table 3-4 Procedure for Running the Step Test
79
Figure 3-4 Typical Step Test Chart Patterns
80
Startup
81
Table 3-5 Startup Procedure
81
Figure 3-5 Setting Chart Time to Time Index
81
4 Configuration, Startup and Operation of Recorder with Display
83
Overview
83
Operator Interface on Recorder with Display and Keypad
84
Figure 4-1 Operator Interface
84
Table 4-1 Key Functions
85
Configuration (Recording and Output Set Up)
86
Overview
86
Configuration Prompts
87
Figure 4-2 Prompt Hierarchy
87
How to Get Started
89
Configuration Tips
90
Table 4-2 Configuration Tips
90
Switch Settings
91
Table 4-3 SW6 Input Switch Settings for Models Having Display and Keypad
92
Figure 4-3 Location of Switches and Relays
94
Configuration Procedure
95
Table 4-4 Configuration Procedure
95
Input Parameters Set up Group
97
Table 4-5 Input Parameter Definitions
97
Pen Parameters Set up Group
101
Table 4-6 Pen Parameter Definitions
101
Chart Parameters Set up Group
102
Table 4-7 Chart Parameter Definitions
102
Totalizer Parameters Set up Group
103
Table 4-8 Totalizer Function Definitions
103
Control Parameters Set up Group
106
Table 4-9 Control Parameter Definitions
106
Tuning Parameters Set up Group
112
Table 4-10 Tuning Parameter Definitions
113
Setpoint Ramp/Program Set up Group
116
Table 4-11 Setpoint Ramp Parameter Definitions
116
Timer Set up Group
117
Table 4-12 Timer Parameter Definitions
117
Alarms Set up Group
118
Table 4-13 Alarm Parameter Definitions
118
Auxiliary Output Set up Group
121
Table 4-14 Auxiliary Output Parameter Definitions
121
Communication Set up Group
123
Table 4-15 Communication Parameter Definitions
123
Remote Switch (Digital Inputs) Set up Group
124
Table 4-16 Remote Switch Parameter Definitions
125
Display Parameter Set up Group
126
Table 4-17 Display Parameter Definitions
126
Lock out Parameter Set up Group
127
Table 4-18 Lockout Parameter Definitions
127
Configuration Record Sheet
128
Limit Control Configuration
130
Table 4-19 Limit Control Parameter Definitions
130
Startup of Recorder with Display and Keypad
131
Overview
131
Preparing the Recorder for Startup
132
Table 4-20 Preparing the Recorder for Operation
132
Figure 4-4 Basic Chart Plate Components
132
Running the Optional Step Test
133
Table 4-21 Procedure for Running the Step Test
133
Figure 4-5 Typical Step Test Chart Patterns
134
Completing Preparation and Startup
135
Table 4-22 Procedure for Setting Chart Time and Applying Power
135
Figure 4-6 Setting Chart Time to Time Index
135
Table 4-23 Power-Up Diagnostic Tests
136
Table 4-24 Procedure for Testing the Displays and Keys
137
Table 4-25 Procedure for Starting the Recorder
138
Operation of Recorder with Display and Keypad
140
Monitoring Your Recorder
140
Figure 4-7 Operator Interface
140
Table 4-26 Meaning of Indicators
141
Table 4-27 Lower Display Operating Parameter Labels
142
Table 4-28 Error Messages
143
Operator Functions
144
Table 4-29 Procedure for Selecting Automatic or Manual Mode
145
Table 4-30 Procedure for Changing the Control Setpoints
146
Table 4-31 Procedure for Displaying or Changing the Alarm Setpoints
147
Table 4-32 Procedure for Selecting Factory or Field Calibration Values
148
Table 4-33 Procedure for Resetting Totalizer
149
Table 4-34 Procedure for Starting Timer
150
Table 4-35 Procedure for Resetting Limit Controller
151
5 Input and Output Calibration for Recorder with Display
153
Overview
153
Input Calibration Minimum and Maximum Range Values
154
Table 5-1 Voltage and Resistance Equivalents for 0 % and 100 % Range Values
155
Input Calibration Preliminary Information
156
Table 5-2 Equipment Needed for Calibration
156
Table 5-3 Disconnect the Field Wiring
157
Figure 5-1 Location of the Input Connections on the Input Boards
157
Input Calibration Set up and Wiring
158
General Calibration Set up
158
Table 5-4 General Calibration Set up Procedure
158
Figure 5-2 Calibration Set up Diagram for Thermocouple Inputs Using a Compensated Calibrator
158
Figure 5-3 Calibration Set up Diagram for Thermocouple Inputs Using an Ice Bath
158
Figure 5-4 Calibration Set up Diagram for RTD Inputs
158
Thermocouple Inputs Using a Compensated Calibrator
159
Table 5-5 Set up Wiring Procedure for Thermocouple Inputs Using a Compensated Calibrator
159
Thermocouple Inputs Using an Ice Bath or Ice Point Reference
160
Table 5-6 Set up Wiring Procedure for Thermocouple Inputs Using an Ice Bath
160
RTD (Resistance Temperature Detector) Inputs
161
Table 5-7 Set up Wiring Procedure for Calibrating RTD Inputs
161
Table 5-8 Set up Wiring Procedure for Calibrating Millivolts, Volts, and Milliamps Inputs
162
Figure 5-5 Calibration Set up Diagram for Millivolts, Volts, and Milliamps Inputs
162
Input Calibration Procedure
163
Table 5-9 Input Calibration Procedure Sequence
163
Current Output Calibration
165
Table 5-10 Set up Wiring Procedure for Current Proportional Output
165
Figure 5-6 Test Equipment Connections for Calibrating Current Output
165
Table 5-11 Procedure for Calibrating Current Output
166
6 Routine Maintenance
169
Overview
169
Replacing the Chart
170
Table 6-1 Procedure for Replacing the Chart
170
Figure 6-1 Replacing the Chart and Ink Cartridge
170
Replacing the Ink Cartridge
171
Table 6-2 Procedure for Replacing the Ink Cartridge
171
Maximizing Pen Life
172
Table 6-3 Maximizing Pen Life
172
7 Troubleshooting and Pen Alignment of Basic Recorder Without Display
173
Overview
173
Observable Symptoms of Failure
175
Table 7-1 Observable Symptoms of Failure
175
Troubleshooting Procedures
176
Overview
176
Recorder Failure Troubleshooting
177
Table 7-2 Troubleshooting Recorder Failure Symptoms
177
Pen Trace Troubleshooting
178
Table 7-3 Troubleshooting Pen Trace Failure Symptoms
178
Chart Rotation Troubleshooting
179
Table 7-4 Troubleshooting Chart Rotation Failure Symptoms
179
Troubleshooting Erratic Pen Movement
180
Table 7-5 Troubleshooting Erratic Pen Movement Symptoms
180
Alignment of Pen at Zero and 100
181
Table 7-6 Procedure for Pen Alignment
181
8 Troubleshooting and Pen Alignment of Recorder with Display
183
Overview
183
Troubleshooting Aids
185
Table 8-1 Procedure for Identifying the Software Version
185
Self Diagnostics
186
Power up Tests
186
Table 8-2 Power-Up Diagnostic Tests
186
View Status of Tests
187
Table 8-3 Procedure for Displaying the Results of Self-Diagnostics
187
Background Tests
188
Error Messages
188
Table 8-4 Error Messages
189
Observable Symptoms of Failure
191
Table 8-5 Observable Symptoms of Failure
191
Troubleshooting Procedures
192
Overview
192
Recorder Failure Troubleshooting
193
Table 8-6 Troubleshooting Recorder Failure Symptoms
193
Pen Trace Troubleshooting
194
Table 8-7 Troubleshooting Pen Trace Failure Symptoms
194
Chart Rotation Troubleshooting
195
Table 8-8 Troubleshooting Chart Rotation Failure Symptoms
195
Troubleshooting Erratic Pen Movement
196
Troubleshooting the Keypad and Display
196
Table 8-9 Troubleshooting Erratic Pen Movement Symptoms
196
Table 8-10 Troubleshooting Keypad And/Or Display Failure Symptoms
196
Troubleshooting Relay Output
197
Table 8-11 Troubleshooting Relay Output Failure Symptoms
197
Troubleshooting External Alarm Function
198
Troubleshooting Remote Switch (Digital Input) Function
198
Table 8-12 Troubleshooting External Alarm Function Failure Symptoms
198
Table 8-13 Troubleshooting Remote Switch (Digital Input) Function Failure Symptoms
198
Troubleshooting Modbus Communications
199
Table 8-14 Troubleshooting Modbus Communications
199
Alignment of Pen at Zero and Span
200
Table 8-15 Procedure for Aligning Pen at Zero and Span
200
9 Parts List
203
Overview
203
Figure 9-1 Door Assembly
203
Figure 9-3 Recorder Components
203
Exploded Views
204
Table 9-1 Door Assembly Parts
204
Table 9-2 Chart Plate Assembly Parts
205
Figure 9-2 Chart Plate Assembly
205
Table 9-3 Basic Recorder Parts
207
Figure 9-4 DR4300 Recorder (CE Mark) - Internal Cabling Diagram
208
Figure 9-5 DR4300 Recorder (Non-CE Mark) - Internal Cabling Diagram
209
Accuracy
211
Overview
211
Typical Reference Accuracy
212
Table A-1 Typical Reference Accuracy
212
Available 10-Inch Charts
215
Single Range Charts
215
Table B-1 10-Inch Single Range Chart Part Numbers
215
Dual Range Charts
221
Table B-2 10-Inch Dual Range Chart Part Numbers
221
Setpoint Ramp/Soak Programming and Operation
225
Overview
225
Program Contents
226
Drawing a Ramp/Soak Profile
228
Figure C-1 Ramp/Soak Profile Example
228
Setpoint Program Prompt Hierarchy
232
Table C-1 Prompt Hierarchy and Available Selections
232
Run/Monitor the Program
235
Table C-2 Run/Monitor Functions
235
Using Accutune II
239
Overview
239
Starting and Stopping Tuning with Accutune II
240
Table D-1 Procedure for Starting Accutune II
240
Using Accutune with Duplex (Heat/Cool) Control
241
Table D-2 Procedure for Using Accutune for Duplex Control
241
Foreign Language Safety Instructions
243
4/00 DR4300 Circular Chart Recorder Product Manual
245
Honeywell Service Centers
255
4
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Honeywell DR4312 Specifications
General
Brand
Honeywell
Model
DR4312
Category
Voice Recorder
Language
English
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